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China factory - Hubei Lion King Vacuum Technology Co., Ltd.

Hubei Lion King Vacuum Technology Co., Ltd.

  • China,Wuhan ,Hubei
  • Verified Supplier

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China Packaging Roll To Roll Vacuum Coating Machine Roll to Roll Vacuum Metallizer
China Packaging Roll To Roll Vacuum Coating Machine Roll to Roll Vacuum Metallizer

  1. China Packaging Roll To Roll Vacuum Coating Machine Roll to Roll Vacuum Metallizer

Packaging Roll To Roll Vacuum Coating Machine Roll to Roll Vacuum Metallizer

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Delivery Time 20
Coating Uniformity ±1%
Coating Thickness 0.1-1mm
Coating Monitoring System Real-time
Coating Pressure Vacuum
Coating Method Roll to Roll
Coating Temperature Adjustable
Coating Speed Up to 100m/min
Coating Control System PLC
Coating Type Vacuum
Coating Size Customizable
Application Coating
Coating Environment Controlled
Voltage 380v three phase 50-60HZ
Dimension 25000mm*2500mm*1500mm
Drying Method Hot Air, Infrared, UV
Model JZ-1800#
Substrate Material Film, Paper, Fabric
Power Supply AC 380V, 50Hz
Power 18KW*3
Coating Material Liquid, Paste, Powder
Working Speed 15-20m/min
Number Of Machines 1
Colour Mode white and yellow
Condition New
Painting Speed 15-25m/min
Unwinding Method Single Station, Double Station
Working Width 1800mm
Heating Method Electric, Gas, Steam
Rewinding Method Single Station, Double Station
Warranty 1 year
After-Sales Service Engineers available to service machinery overseas
Place of Origin Guangdong
Brand Name Lion King
Certification CE

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  1. Product Details
  2. Company Details

Product Specification

Delivery Time 20 Coating Uniformity ±1%
Coating Thickness 0.1-1mm Coating Monitoring System Real-time
Coating Pressure Vacuum Coating Method Roll to Roll
Coating Temperature Adjustable Coating Speed Up to 100m/min
Coating Control System PLC Coating Type Vacuum
Coating Size Customizable Application Coating
Coating Environment Controlled Voltage 380v three phase 50-60HZ
Dimension 25000mm*2500mm*1500mm Drying Method Hot Air, Infrared, UV
Model JZ-1800# Substrate Material Film, Paper, Fabric
Power Supply AC 380V, 50Hz Power 18KW*3
Coating Material Liquid, Paste, Powder Working Speed 15-20m/min
Number Of Machines 1 Colour Mode white and yellow
Condition New Painting Speed 15-25m/min
Unwinding Method Single Station, Double Station Working Width 1800mm
Heating Method Electric, Gas, Steam Rewinding Method Single Station, Double Station
Warranty 1 year After-Sales Service Engineers available to service machinery overseas
Place of Origin Guangdong Brand Name Lion King
Certification CE
High Light Single Station Roll To Roll Vacuum CoaterPackaging Roll To Roll Vacuum Coating MachineDouble Station Roll To Roll Vacuum Coater

Roll-to-Roll Vacuum Coating Equipment

Technology Overview

Roll-to-roll (R2R) vacuum coating is a continuous PVD process designed for high-throughput deposition on flexible substrates like plastics, metal foils, and paper. It combines vacuum evaporation, sputtering, or plasma-enhanced techniques to create functional films for packaging, electronics, and renewable energy applications.

Working Principle

  • Continuous Substrate Handling: The substrate is unwound from a roll, passed through vacuum chambers for deposition, and rewound after processing.
  • Vacuum Integration: Multi-chamber designs separate coating zones to prevent cross-contamination (e.g., sputtering for metal layers and evaporation for oxides) .
  • Precision Control: Advanced tension and alignment systems ensure uniform film thickness (±2%) across the web.

Key Advantages

  1. Mass Production Efficiency: Deposition speeds up to 100 m/min with minimal material waste.
  2. Cost-Effectiveness: Reduces labor and energy costs compared to batch processes.
  3. Functional Versatility: Supports barrier coatings, conductive layers, and decorative finishes.
  4. Sustainability: Enables lightweight, recyclable packaging solutions.

Applied Industries

  • Packaging: Metalized films for food and beverage containers.
  • Electronics: Flexible circuits and OLED displays.
  • Solar Energy: Transparent conductive oxides on PV modules.
  • Automotive: Window films with UV/IR protection.

Coating Effects & Colors

  • Surface Finishes: Metallic mirror finishes, matte textures, or holographic effects.
  • Color Options: Customizable via reactive deposition (e.g., transparent blue for solar control).

Structure Types

  • Single-Chamber: Simplified design for basic coatings.
  • Multi-Chamber: Segmented into pre-treatment, deposition, and post-treatment zones.
  • In-Line Integration: Combines coating with printing or laminating processes.

Substrate Materials

  • PET, PP, aluminum foil, paper, and textile fabrics.

Coating Materials

  • Metals: Al, Cu, Ag for conductive layers.
  • Oxides: SiO₂, Al₂O₃ for barrier coatings.
  • Polymers: Plasma-polymerized films for adhesion promotion.

Supporting Production Lines

  • Integrates with online inspection systems (e.g., thickness sensors) and converting processes (e.g., slitting, rewinding).

Consumables

  • Targets (sputtering), evaporation sources (Al wire), and inert gases (Ar, N₂).

Applications

  • Packaging: High-barrier films for shelf-life extension.
  • Flexible Electronics: Touch sensors and thin-film batteries.
  • Architectural Films: Energy-efficient window coatings.

Customization

Our R2R systems are engineered with modular vacuum chambers, advanced roll handling, and recipe-driven software to meet the most demanding industrial requirements.

 

Our company specializes in designing and manufacturing custom vacuum coating solutions for magnetron sputtering, multi-arc ion plating, and roll-to-roll systems. We offer tailored vacuum pumping systems, precision control electronics, and process optimization to ensure seamless integration into your production workflow. Contact us to explore how our technologies can elevate your coating capabilities.
 
Model H1400 H1500 H1600
Dia. of chamber (mm) 1400 1500 1600
Max. web dia. (mm) 600 700 700-750
Boats (piece) 12 12 12~16
Web width (mm) 600~1250 600~1250 1050~1800
Wire-feeding speed (m/min) 0~5 0~5 0~5
Working power (Kw) 80~150 90~180 100~200
Winding speed (m/min) 100~400 100~500 100~500
Occupied area (m) 10*8*4.6 10*8*4.6 10*8*4.8

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2003

  • Total Annual:

    9 million US dollars-15 million US dollars

  • Employee Number:

    200 people~300 peopl

  • Ecer Certification:

    Verified Supplier

Global Supplier of Next-Generation PVD Vacuum Coating Solutions Founded in 2003, Lion King is a leading mechanical engineering and technology provider specializing in the R&D, manufacturing, and integration of PVD vacuum coating systems and UV coating solutions. As a trusted partner to clients i... Global Supplier of Next-Generation PVD Vacuum Coating Solutions Founded in 2003, Lion King is a leading mechanical engineering and technology provider specializing in the R&D, manufacturing, and integration of PVD vacuum coating systems and UV coating solutions. As a trusted partner to clients i...

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Get in touch with us

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  • Hubei Lion King Vacuum Technology Co., Ltd.
  • No. 3, 17th Floor, Unit 1, Building 03, Phase II, Jinmao Mansion, Shoukai OCT, Hexie Road, Hongshan District, Wuhan City, Hubei Province, China
  • https://www.vacuum-coatingmachines.com/

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