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Nanjing Zhitian Mechanical And Electrical Co., Ltd.

  • China,Nanjing ,Jiangsu
  • Verified Supplier

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China Customizable Twin Screw Extruder Barrel with Various Liner Alloys and Sizes Wear
China Customizable Twin Screw Extruder Barrel with Various Liner Alloys and Sizes Wear

  1. China Customizable Twin Screw Extruder Barrel with Various Liner Alloys and Sizes Wear
  2. China Customizable Twin Screw Extruder Barrel with Various Liner Alloys and Sizes Wear
  3. China Customizable Twin Screw Extruder Barrel with Various Liner Alloys and Sizes Wear
  4. China Customizable Twin Screw Extruder Barrel with Various Liner Alloys and Sizes Wear
  5. China Customizable Twin Screw Extruder Barrel with Various Liner Alloys and Sizes Wear
  6. China Customizable Twin Screw Extruder Barrel with Various Liner Alloys and Sizes Wear

Customizable Twin Screw Extruder Barrel with Various Liner Alloys and Sizes Wear

  1. MOQ: 1 Piece
  2. Price: Negotiable
  3. Get Latest Price
Payment Terms T/T,L/C
Supply Ability 500 Sets / Month
Delivery Time 10-60 Days
Packaging Details Anti-corrosion film + Shockproof foam + Wooden crate
Product Type Twin Screw Extruder Barrel
Barrel Structure Segmented / Integral
Screw Diameter Range 20mm – 400mm
Customization Service Available (OEM & ODM)
Processing Tolerance ±0.01 mm
Material Options 38CrMoAla/Cr26/Cr12MoV/W6Mo5Cr4V2/304/440C/SAM26/WR13/ZT series materials, etc.
Corrosion Resistance Grade Standard / Enhanced
Wear Resistance Grade Standard / High / Ultra-High
Application Scope Universal for Parallel Co-Rotating Extruders
Compatible Brands Customized to Drawing (Non-branded)
Export Market Europe / Southeast Asia / Americas
Brand Name zhitian
Model Number Customizable
Certification iso9001
Place of Origin china

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T,L/C Supply Ability 500 Sets / Month
Delivery Time 10-60 Days Packaging Details Anti-corrosion film + Shockproof foam + Wooden crate
Product Type Twin Screw Extruder Barrel Barrel Structure Segmented / Integral
Screw Diameter Range 20mm – 400mm Customization Service Available (OEM & ODM)
Processing Tolerance ±0.01 mm Material Options 38CrMoAla/Cr26/Cr12MoV/W6Mo5Cr4V2/304/440C/SAM26/WR13/ZT series materials, etc.
Corrosion Resistance Grade Standard / Enhanced Wear Resistance Grade Standard / High / Ultra-High
Application Scope Universal for Parallel Co-Rotating Extruders Compatible Brands Customized to Drawing (Non-branded)
Export Market Europe / Southeast Asia / Americas Brand Name zhitian
Model Number Customizable Certification iso9001
Place of Origin china
High Light custom twin screw extruder barrelwear-resistant extruder barrel linertwin screw extruder alloy liner

Product Description - Twin Screw Extruder Barrel by ZHITIAN

What makes a high-quality twin screw extruder barrel?

When selecting a replacement barrel for your co-rotating twin screw extruder, durability, compatibility, and customization options are key concerns. ZHITIAN's precision-engineered barrels are designed to meet the performance needs of global extrusion lines, with robust liner materials and strict dimensional tolerance control.

Key Features & Advantages

  • Custom Sizes & Interface Compatibility
    Available in a wide range of diameters and lengths, supporting modular combinations for various extruder models. Customizable inlet/outlet designs to match OEM interfaces.
  • Multiple Liner Alloy Options
    Choose from nitrided steel, bimetallic liners, and premium powder metallurgy alloys (e.g., ZT615A, ZT818) for enhanced wear and corrosion resistance. Alloys are selected based on your processing material and abrasion/corrosion load.
  • High Hardness & Wear Resistance
    Liner hardness can reach HRC 58-65 depending on the material. ZT615A alloy lining, for example, provides 2.5-3x the wear life of traditional tool steels such as M2.
  • Corrosion Resistance Beyond Stainless Steel
    Nickel-based liner alloys (e.g., ZT610, ZT615A) offer superior resistance to chemical attack, outperforming 304 and 316L stainless steel in harsh environments.
  • Precision Machining
    CNC-machined barrel body with strict roundness, coaxiality, and straightness tolerance control. Quality inspected via CMM, ultrasonic testing, and surface finish measurement.


High-Performance Alloy Materials for Extruder Barrel | Zhitian ZT Series

Zhitian has developed its own range of high-performance alloy materials for extruder barrels, optimized for superior wear and corrosion resistance. The company is equipped with advanced production equipment including cold isostatic pressing, vacuum hot-press sintering furnaces, and laser cladding systems. All machining is carried out in temperature-controlled workshops to ensure high precision, enabling us to control key dimensional tolerances of extruder barrels within 0.01 mm.

Zhitian’s ZT Series high-performance alloys include:

  • ZT610 Nickel-Copper Alloy
  • ZT615 Nickel-Chromium Alloy
  • ZT625 Nickel-Based Tungsten Carbide
  • ZT715 Nickel-Tungsten/Nickel-Based Tungsten Carbide
  • ZT725 Nickel-Based Tungsten Carbide
  • ZT735 Nickel-Based Tungsten Carbide
  • ZT818 Cobalt-Based Tungsten Carbide

These alloys are manufactured using different technologies:

  • ZT6 Series: Produced by hot-press sintering
  • ZT7 Series: Applied through laser cladding
  • ZT8 Series: Formed using cold isostatic pressing

With strong project management capabilities and years of export experience, Zhitian ensures not only premium materials but also consistent quality and performance for twin screw extruder barrel applications.

Twin Screw Extruder Barrel Manufacturing Process - Step-by-Step Guide

At ZHITIAN, we follow a strict and traceable manufacturing workflow to ensure every twin screw extruder barrel we deliver meets the highest standards of precision, durability, and performance. Here's an overview of our barrel production process:

Step Process Description
1 Drawing Confirmation Confirm customer or internal technical drawings with specifications.
2 Production Planning Schedule machining and inspection tasks based on delivery timeline.
3 Process Design Define machining steps, tooling, and workflow.
4 Quality Control Plan (QCP) Set key control points and inspection standards for each production stage.
5 Raw Material Procurement Purchase barrel blanks according to required alloy grade.
6 Incoming Material Inspection Verify chemical composition, dimensions, and internal integrity (UT test).
7 Rough Machining Perform rough turning and milling for pre-shaping.
8 Heat Treatment (Quenching) Apply tempering/quenching to improve hardness and toughness.
9 Water Channel Machining Drill and seal cooling channels (spiral/straight).
10 Finish Machining Final bore honing, flange milling, and surface finishing.
11 Water Pressure Testing Pressure test internal cooling circuits for leakage.
12 Final Inspection Check size, hardness, tolerance, and flow. Record QC report.
13 Packaging & Shipment Anti-rust treatment, protective packing, export crate.

Step-by-step production process of a twin screw extruder barrel including rough machining, heat treatment, precision finishing, and water pressure testing to ensure dimensional accuracy and durability.Typical Applications

  • High-output plastic compounding
  • Masterbatch and filler production
  • Reactive extrusion processes
  • Devolatilization and polymer modification
Note: While this product is suitable for well-known extruder systems , we do not list brand names due to confidentiality agreements.

Specifications

Parameter Range / Option
Screw Diameter Range 20mm - 400mm
Liner Materials Nitrided steel, Bimetallic, ZT615A, etc.
Barrel Structure Single or multi-piece, closed/open
Tolerance ≤ 0.02mm
Heat Treatment Gas nitriding, Vacuum quenching
Surface Hardness HRC 58-65 (liner)
Twin screw extruder barrel with wear-resistant liner for co-rotating systems
FAQ - Frequently Asked Questions
Q1: Can I replace the barrel without changing the screw?

Yes. As long as the interface and wear zones match, our barrels are compatible with your existing screws.

Q2: What liner alloy is best for abrasive materials?

ZT615A or ZT818 is highly recommended due to their excellent wear and corrosion resistance.

Q3: How long does a barrel typically last?

With premium alloys and standard maintenance, barrel lifespan can exceed 2-3 years in high-wear environments.

Q4: Can you customize for my European extruder?

Absolutely. We have rich export experience and drawings for many EU brands (without naming them due to NDAs).

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter

  • Year Established:

    2006

  • Total Annual:

    10000000-12000000

  • Employee Number:

    100~150

  • Ecer Certification:

    Verified Supplier

Specializing in the production of twin-screw extruder parts Zhitian, a high-tech enterprise and Jiangsu Province-certified Specialized, Refined, Distinctive, and Innovative (SRDI) company, has specialized in twin-screw extruder parts for over two decades. With two production bases in Nanjing... Specializing in the production of twin-screw extruder parts Zhitian, a high-tech enterprise and Jiangsu Province-certified Specialized, Refined, Distinctive, and Innovative (SRDI) company, has specialized in twin-screw extruder parts for over two decades. With two production bases in Nanjing...

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Get in touch with us

  • Reach Us
  • Nanjing Zhitian Mechanical And Electrical Co., Ltd.
  • Tianyuan community,Chunhua street,Jiangning district,Nanjing,China.
  • https://www.twinscrewextruderparts.com/

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