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High-Performance Tungsten Carbide Forming Sleeves for Machinery
Tungsten carbide forming sleeves are high-performance mechanical components widely used in mold manufacturing, machining, and high-precision equipment. Below is a detailed product description of carbide forming sleeves:
Product Features
High Hardness and Wear Resistance: Carbide forming sleeves have extremely high hardness (HRA 89-93) and excellent wear resistance, ensuring stable performance in high-load and high-wear environments.
High Strength and Toughness: Carbide material not only has high hardness but also exhibits good strength and toughness, capable of withstanding significant impacts and loads.
Thermal Stability: Carbide maintains its hardness and strength under high-temperature conditions, making it suitable for high-temperature applications.
Corrosion Resistance: Carbide materials offer good resistance to various corrosive media, suitable for acidic and alkaline environments and other corrosive working conditions.
Applications Carbide forming sleeves are widely used in the following fields:
Mold Manufacturing: Used as core components in various molds such as stamping molds and drawing molds, ensuring the service life and processing precision of the molds.
Machining: Serves as key parts in high-precision machining equipment, enhancing processing quality and efficiency.
Mining and Construction Machinery: Used as wear-resistant parts in drill bits, excavators, and other equipment, significantly improving the durability and working efficiency of the machinery.
Aerospace: Used as critical components in the demanding aerospace industry, ensuring high reliability and long service life of the equipment.
Technical Parameters
Material Composition: Mainly composed of tungsten carbide (WC) and cobalt (Co), mixed in a certain proportion. The specific composition ratio can be customized according to customer requirements.
Hardness: HRA 89-93
Density: 13.9-14.5 g/cm³
Flexural Strength: 2000-3000 MPa
Grain Size: 0.4-1.0 µm
Property
Specification
Corrosion Resistance
Excellent
Tolerance
±0.01mm
Shape
Round, Square, Rectangular
Flexibility
Excellent
Impact Resistance
Excellent
Processing Method
Cutting, Grinding, Polishing
Product Name
Tungsten Carbide Forming Sleeve
Density
14.5-15.0g/cm3
Hardness
HRA90-HRA95
Material
Tungsten Carbide
"Mechanical Processing," which involves various machining processes applied to the tungsten carbide blank that has undergone heat treatment. This is done to achieve the desired shape for the final product. Here's a detailed explanation of the mechanical processing of tungsten carbide products:
Cutting: Utilize cutting tools to cut the heat-treated tungsten carbide blank into the required shape and dimensions. This step is often used to establish the overall dimensions of the product.
Milling: Employ milling processes to cut into the surface of tungsten carbide using rotating tools, further refining the product's shape and surface characteristics. Milling can be used to process flat surfaces, grooves, and other specific shapes.
Grinding: Use grinding tools to grind the tungsten carbide, achieving higher surface smoothness and precision. Grinding also helps refine the dimensions and shape of the product.
Turning: Use a lathe for turning operations, where the tungsten carbide undergoes rotational cutting, particularly useful for processing cylindrical products or components.
Hole Machining: Use drilling machines or other hole machining equipment to create holes in the tungsten carbide, meeting the specified diameter requirements in the product design.
The selection and sequence of these mechanical processing steps depend on the design specifications and intended use of the final product. Through mechanical processing, tungsten carbide products can be precisely shaped into various forms, and their surface characteristics can be further optimized to meet specific application requirements.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Importer,Exporter,Seller,Other
Year Established:
2003
Total Annual:
8000000-10000000
Employee Number:
150~180
Ecer Certification：
Verified Supplier
Zhuzhou Sanxin Cemented Carbide Manufacturing Co.,Ltd is located in Zhuzhou, Hunan Province, which is known as the “Hometown of Cemented Carbide”. It is a national high-tech enterprise that has passed ISO9001:2015 international quality certification system, specializing in manufacturing,... Zhuzhou Sanxin Cemented Carbide Manufacturing Co.,Ltd is located in Zhuzhou, Hunan Province, which is known as the “Hometown of Cemented Carbide”. It is a national high-tech enterprise that has passed ISO9001:2015 international quality certification system, specializing in manufacturing,...
