Automatic Rotary Bottle Unscrambler 150 Bottles/Min 350ml Bottle Volume

Product Specification

Automatic Rotary Bottle Unscrambler

1. Primary Purpose

A Rotary Bottle Unscrambler is a specialized automated device that transforms disorganized, randomly placed bottles into neatly aligned, upright units. As a critical first step in production workflows, it enables seamless connection with downstream equipment like fillers, cappers, and labelers. By replacing labor-intensive manual sorting, it drives productivity gains and cuts labor expenses significantly.

2. Core Operational Functions

Sorting & Orientation: Using a rotating disk or star-wheel system, bottles are fed from a large hopper and gradually sorted as the mechanism spins. Custom pockets or grippers on the star-wheel lift and rotate bottles into upright positions, ensuring uniform alignment for subsequent processing.

Conveyor Transfer: Once properly oriented, bottles are smoothly transitioned onto a connected conveyor belt, maintaining an uninterrupted flow to the next production stage without bottlenecks.

Defect Detection: Advanced models feature sensors that identify damaged, misshapen, or ill-sized bottles. These defective units are automatically removed from the line, preventing disruptions in downstream processes.

3. Standout Machine Features

High-Speed Performance: Modern units handle up to 18,000 bottles per hour, making them ideal for high-volume production in food, beverage, pharmaceutical, and cosmetic industries.

Broad Versatility: Accommodates diverse bottle shapes (round, square, oval, irregular) and sizes. Easily adjustable components—like star-wheel pockets and conveyor width—adapt to different bottle dimensions quickly.

Intuitive Operation: User-friendly control panels allow operators to set rotating disk speed, bottle size parameters, and conveyor velocity with ease. Built-in diagnostics simplify troubleshooting for minimal downtime.

Durable & Hygienic Build: Constructed with high-grade stainless steel (especially for bottle-contact parts) to withstand continuous industrial use. Easy to clean and sanitize, meeting strict hygiene standards in food and pharmaceutical applications.

Energy Efficiency: Many models incorporate energy-saving designs, such as air turbines instead of compressed air for bottle distribution, reducing power consumption and operational costs.

4. Target Usage Scenarios

Food & Beverage: Unscrambles bottles for water, soft drinks, juices, sauces, and condiments—ensuring smooth filling and proper packaging for distribution.

Pharmaceuticals: Critical for preparing medicine bottles, vials, and pharmaceutical containers. Maintains sterile, orderly environments by accurately arranging bottles for medication filling.

Cosmetics & Personal Care: Organizes bottles for creams, lotions, perfumes, and shampoos, preserving aesthetic quality for (subsequent processing) and packaging.

Chemical Industry: Sorts containers for household cleaners and industrial chemicals, preventing spills and ensuring safe packaging of hazardous substances.

5. Market Advantages

Cost Savings: Automation slashes labor costs, while high-speed operation boosts output—enhancing long-term production cost-effectiveness.

Productivity Boost: Continuous, efficient sorting eliminates manual bottlenecks, allowing entire production lines to operate at maximum capacity.

Quality Assurance: Consistent alignment reduces risks of misfilling or improper capping, improving end-product quality and strengthening brand reputation.

Adaptable Flexibility: Handles diverse bottle types and sizes, making it ideal for businesses with varied product lines. Adapts to packaging changes without major equipment investments.

6. Secure Packaging Protocol

Machines are wrapped in protective foam to prevent scratches and impact damage during transit.

Placed into a custom-fitted heavy-duty cardboard box designed for maximum protection.

Box sealed with industrial-strength tape; includes a packing slip and detailed instruction manual for setup.

Clearly labeled with shipping details, customer address, and tracking number for easy delivery monitoring.

7. Reliable Shipping Services

Offers domestic and international shipping via trusted couriers and logistics partners.

International orders may incur customs fees (varies by country—contact us for details).

Customers receive a tracking number post-shipment to monitor delivery in real time.

Delivery timelines depend on shipping method and destination—reach out for personalized estimates.

Our team ensures careful handling; contact us anytime with questions about your order’s status.