Single Phase 1.2kw Power Electrical Counting Machine 12000 Pcs/Min

Product Specification

BPS-D16 Electrical Counting Machine

1. Purpose

The primary purpose of this device is to automate the accurate counting of capsules in pharmaceutical production, packaging, and dispensing processes. By replacing manual counting, which is time - consuming and error - prone, it significantly enhances productivity and ensures the correct number of capsules in each package. This is crucial for maintaining product quality, complying with regulatory requirements, and preventing over-or under-dosing, which could have serious implications for patient safety.

2. Functions

Precise Capsule Counting: Equipped with advanced sensors, often using photoelectric or infrared technology, these devices can accurately detect and count capsules as they pass through a defined path. The sensors can distinguish between individual capsules, even in high - speed production lines, and can handle different capsule sizes, shapes (round, oblong), and materials (gelatin, vegetarian).

Sorting and Diverting: Some intelligent models are capable of sorting capsules based on pre - set criteria. For example, they can detect and divert damaged or mis - shaped capsules from the main production flow, ensuring that only high - quality capsules are included in the final product. This helps in maintaining product integrity and reducing waste.

Integration with Packaging Systems: These devices are designed to integrate seamlessly with other packaging equipment, such as bottle filling machines, cartoning machines, and labeling machines. They can communicate with these systems to control the packaging process, ensuring that the correct number of capsules is filled into each container. Sensors and control mechanisms ensure that the counting and packaging operations are synchronized, preventing bottlenecks and errors.

3. Features

High - Speed Operation: Modern Intelligent Capsule Counting Electronic Devices can operate at remarkable speeds, counting hundreds or even thousands of capsules per minute. For large - scale pharmaceutical manufacturers with high - volume production requirements, these devices can keep up with the fast - paced nature of the production line, ensuring a continuous and efficient supply of counted capsules.

Accuracy and Precision: Thanks to advanced sensor technology and calibration algorithms, these devices offer extremely high accuracy in capsule counting. The error rate is typically very low, often within 1% or less, which is essential for pharmaceutical applications where the correct dosage is critical. This high level of precision helps in meeting strict quality control standards.

User - Friendly Interface: They are equipped with intuitive control panels, often featuring touch - screen displays. Operators can easily set parameters such as the number of capsules per package, the type of capsule, and the production speed. The interface also provides real - time information about the counting process, including the number of capsules counted, the number of rejected capsules (if any), and any error messages. Some models even offer multi - language support, making them accessible to a global workforce.

Compliance with Regulatory Standards: Built with materials and design that adhere to strict pharmaceutical regulatory standards, such as Good Manufacturing Practice (GMP), these devices are suitable for use in pharmaceutical production facilities. The parts in contact with capsules are made of high - quality, easy - to - clean materials, usually stainless steel or food - grade plastics, to prevent contamination. The device's design also allows for easy disassembly and cleaning, ensuring that it meets the hygiene and safety requirements of the industry.

Flexibility: They can handle a wide range of capsule types and sizes, making them suitable for various pharmaceutical products, from small - sized soft - gel capsules to larger hard - shell capsules. The device can be quickly adjusted to accommodate different production runs, whether it's a high - volume production of a common over - the - counter medication or a small - batch production of a specialty drug.

4. Usage Scenarios

Pharmaceutical Manufacturing Plants: Used in the production of capsules for medications, supplements, and vitamins. The device ensures that the correct number of capsules is filled into each bottle, blister pack, or other packaging formats, maintaining product quality and compliance with regulatory requirements.

Hospital Pharmacies: Helps in accurately dispensing capsules for patient prescriptions. By automating the counting process, it reduces the risk of human error in dispensing, ensuring that patients receive the correct dosage of medication.

Contract Packaging Facilities: These facilities often handle the packaging of pharmaceutical products for multiple clients. The Intelligent Capsule Counting Electronic Device enables them to efficiently manage high - volume production while maintaining strict quality control, as they can quickly adapt to different capsule types and packaging requirements for various pharmaceutical products.

5. Market Selling Points

Cost - Efficiency: By automating the capsule - counting process, labor costs are significantly reduced. The high - speed operation also increases production output, making the overall production or dispensing process more cost - effective. Fewer production stoppages due to accurate counting and integration with other equipment further contribute to cost savings.

Quality Assurance: Consistent and accurate capsule counting reduces the risk of sending out products with incorrect capsule quantities. This results in a higher - quality end - product, enhancing brand reputation and customer trust. In the pharmaceutical industry, where product safety and efficacy are of utmost importance, this quality assurance aspect is crucial.

Compliance: Helps pharmaceutical companies and healthcare providers meet strict regulatory requirements regarding product packaging and dosage accuracy. The device's compliance with GMP and other relevant regulations ensures that products are produced and dispensed in a manner that meets industry - recognized standards.

Flexibility: The ability to handle different capsule types, sizes, and production volumes makes these devices suitable for businesses of all sizes, from small - scale pharmaceutical startups to large - scale multinational corporations. They can easily adapt to changes in product packaging or production demands without major investments in new equipment.

6.Packaging

The machine is first wrapped with a layer of protective foam to prevent any scratches or damage during transportation.

It is then placed into a sturdy cardboard box, specifically designed to fit the machine and provide maximum protection.

The box is sealed with heavy-duty tape to secure the contents inside.

A packing slip and instruction manual are included inside the box for the customer's convenience.

The box is then labeled with the necessary shipping information, including the customer's address and tracking number.

7.Shipping

We offer both domestic and international shipping options for Intelligent Capsule Counting Electronic Device.

For domestic orders, we use trusted courier services to ensure prompt and reliable delivery.

For international orders, we work with reputable shipping companies to ensure timely and safe delivery. Please note that additional customs fees may apply for international orders.

Once the package is shipped, the customer will receive a tracking number to monitor the delivery status.

The estimated delivery time will vary depending on the shipping method and destination. Please contact us for more information on estimated delivery times.

We take great care in packaging and shipping our products to ensure they arrive in pristine condition. If you have any questions or concerns about your order, please don't hesitate to contact us.