Name | Ultrasonic wire harness welding machine |
Usage | For wire harness welding |
Brand Name | RKENS |
Place of Origin | China |
Model Number | RS-X100 |
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Product Specification
Name | Ultrasonic wire harness welding machine | Usage | For wire harness welding |
Brand Name | RKENS | Place of Origin | China |
Model Number | RS-X100 |
Intro
RS-2000W ultrasonic wire welding machine utilizes high-frequency vibration waves transmitted to the surfaces of the two wires to be welded. Under pressure, the ultrasonic waves create a molecular fusion between the two surfaces. Its advantages include high speed, energy efficiency, high weld strength, excellent electrical and thermal conductivity, spark-free operation, and a near-cold state.
The machine utilizes a 32-bit single-chip microcomputer control system, with all functions fully computer-controlled. The ultrasonic output frequency automatically tracks the welding head frequency, any frequency drift caused by prolonged welding, any false frequency changes caused by the welding head pressing against the product, and the ambient temperature, ensuring the machine operates at the optimal frequency. This ensures a more stable, perfect, and reliable weld.
Two. Machine Components
The ultrasonic wire harness welding machine consists of three parts: the machine base, the acoustic resistor, and the ultrasonic power generator.
The machine base consists of the chassis, acoustic resistor, pneumatic system, and base mold.
The acoustic assembly consists of the transducer, horn, and welding head.
THREE Specification
Machine Model: RS-2000W
Language: Chinese/English
Control Method: Single-Chip Microcomputer
Input Voltage: Single-Phase AC 220V 50/60Hz
Maximum Output Power/Operating Frequency: 2000W/20kHz
Welding Time Range: 0.5s-9.99s
Welding Area Range: 0.5-12 square meters. NOTE: For big wires, we have bigger power machine.
Operating Air Pressure: 0.2-0.8MPA
Bracket Dimensions: 480L*370W*230Hmm
Electrical Box Dimensions: 380L*300W*170Hmm
Machine Weight: Approximately 60KG
Machine advantages
1. It eliminates the inconvenience of manual frequency adjustment and automatically detects the frequency upon startup, making it easier to
2. Built-in computerized digitalization of various parameters and automatic amplitude compensation ensure low amplitude when unloaded.
When loaded, the amplitude and power are simultaneously amplified, effectively protecting the transducer and welding head mold, and enhancing welding precision.
3. Digital stepless linear adjustment of power output allows for flexible selection of output power from 50% to 100%. The internal power amplifier utilizes a full-bridge IGBT module for high ultrasonic conversion efficiency, and the machine's maximum ultrasonic power can reach 2000W, meeting various welding requirements.
4. Advanced protection circuitry: In the event of output overload, sudden mold cracking, or overload, the built-in computerized detection circuit instantly shuts off the output, protecting the internal circuitry.
5. High-speed switching of up to 135 times per minute makes it compatible with various non-standard automated welding equipment. 6. The user interface is available in Chinese or English, making it more convenient for foreign buyers.
7. The control wiring of the electrical box is very simple, with two aviation plugs on the back: a 30mm 2-pin connector for the audio output and a 25mm 7-pin connector for the start switch and emergency stop switch. Simply plug in and it's ready to go. The electrical box is also compact, measuring 380*240*130mm.
Welding samples
Machine video:
Company Details
Business Type:
Manufacturer,Exporter,Trading Company,Seller
Year Established:
2007
Total Annual:
50-100
Employee Number:
1~50
Ecer Certification:
Site Member
RKENS TECHNOLOGY CO., LTD was founded in 2007. RKENS is the fast growing manufacturer of various equipment, such as SMD counter, Automatic Tube/Tape/Wire Cutting machine, Axial lead forming machine, Radial lead cutting forming machine, wire cutting stripping machine, wire crimping machine, Label mac... RKENS TECHNOLOGY CO., LTD was founded in 2007. RKENS is the fast growing manufacturer of various equipment, such as SMD counter, Automatic Tube/Tape/Wire Cutting machine, Axial lead forming machine, Radial lead cutting forming machine, wire cutting stripping machine, wire crimping machine, Label mac...
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