Customized High Compression Ratio Pellet Die For MUZL 610TW With High Wear

Product Specification

Why Do We Always Say "Making Shrimp Feed Is The Best Way To Test Whether Your Mold Supplier Is Professional"?

There're several challenges specific to producing the pellet dies for shrimp feed. Here are some key reasons:

1. Ingredient Composition

High Protein Content: Shrimp feed often contains high levels of protein and fat, which can affect the binding properties during pelleting.

Variety of ingredients: The inclusion of various ingredients (e.g.: fishmeal, plant proteins) can complicate the formulation and processing.

2. Pellet Quality

Water Stability: Shrimp pellets need to maintain their integrity in water for extended period. Achieving this requires precise control over moisture and temperature during pelleting.

Density and Durability: The pellets must be dense enough to sink but durable enough to withstand handling and transport without disintegrating.

3. Die Design

Specific Hole Sizes: Producing dies with specific hole sizes and shapes that meet the unique requirements of shrimp feed can be challenging. According to the shrimp feed requirement, we need a high compression ratio with a smaller hole size. But the high compression ratio easily leads the shrimp feed can't be squeezed out or too dense and black feed. Further more higher compression pressure will lead the pellet dies are blowout.

Wear Resistance: Shrimp feed can be abrasive, leading to increased wear on the dies, necessitating higher quality materials and designs.

4. Processing Conditions

Heat Sensitivity: Many ingredients used in shrimp feed can be heat-sensitive, requiring careful temperature control during pelleting to avoid nutrient degradation.

Moisture Control: Achieving the right moisture content for effective pelleting without causing ingredient degradation is a complex task.

Conclusion

The unique characteristics of shrimp feed require specialized attention in die design and production, making it a challenging process compared to other types of feed.

Introduction:

Shanbao Machinery, founded in 1989, is a large-scale professional feed machinery fittings manufacturer, that integrates production, sales, and service. The headquarter is located at the new zone of Meishan Industrial Park, Sichuan, China. Covering an area of 40000sq.m with 3 plants for forging and casting, drilling and fine turning. We’re the only dies manufacturer who has its own forging and casting factory in China, it means we can control the quality from the beginning.

We’re a professional feed spare manufacturer and have 15 professional technicians, all of whom have more than 30 years of experience in machinery production.

The die is the most crucial part of the pellet mill since it directly affect the feed’s PDI, size, durability, hardness, colors and some others. The die’s price should be the most expensive of the consumable parts of the pellet mill. So using the right and best die is the most important thing during feed production.

Shanbao Machinery's advantage:

1. Shanbao Machinery has been engaged to produce pellet mill dies over 30 years and has 3 plants for forging and casting, drilling, and fine turning. We're the only dies manufacturer who has its own forging and casting factory in China. We can proud to announce we're the most professional manufacturer in the world.

2. We're an experienced team and have many professional technicians, all of whom have more than 30 years of experience in machinery production. Any special shrimp dies are easy for us since we already produced several years. Shanbao Machinery will help you solve all the problems.

3. We have some professional after-sales teams. When you need, we can come to your factory immediately to solve all problems for you.

4. We are not only produce the pellet mill's parts but we also have some patent machines to expand your parts lifespan. To help you reduce your cost per ton.

5. Shanbao Machinery will help you customize the hole design and structure for your pellet mill dies according to your feed ingredients, particle size, and feed formula to achieve higher throughput.

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