Professional Loop Cross Belt Sorter Designed To Enhance Sorting Accuracy And

Product Specification

Professional Loop Cross Belt Sorter Designed to Enhance Sorting Accuracy and Operational Efficiency in Warehousing

The Realkey Cross Belt Sorter is a state-of-the-art system engineered for seamless sorting of parcels and cartons. It combines tracks, carts, cross-aligned belts, recognition, and communication technologies into a streamlined solution. Carts, connected in a continuous loop, feature perpendicular belts—hence "Cross Belt"—to transport items, loaded manually or automatically. At sorting zones, belts trigger to deliver items with precision.

Offered in circular or linear configurations, these sorters excel in performance. Circular models reach 2 meters per second, handling 22,000 items per hour, while linear designs hit 1.5 meters per second, sorting 8,000 items hourly. Ideal for high-volume, multi-directional sorting, they’re critical in express delivery, e-commerce, fashion, food, cosmetics, airports, and pharmaceuticals.

Technical Parameters

Product Features

Mature and Reliable

Optimized for small to medium parcels, the cross belt sorter supports a wide range of weights and volumes common in express and e-commerce logistics. With multiple chutes and stable operation, it’s a globally trusted solution backed by robust, proven technology.

High Applicability

This system delivers consistent performance and high capacity, sorting cartons, envelopes, apparel, film-wrapped goods, books, and more. Customizable specs and chute sizes (e.g., 600mm, 700mm, 750mm, 1000mm) adapt to site needs. Modular cart tracks allow flexible integration, with chute counts tailored to unique demands.

Simple Loading Operations

Tailored to user workflows, the sorter allows manual loading or automated platforms for scanning, weighing, and loading. Basic training enables workers to operate it efficiently, enhancing operational ease.

Modular Solutions

With standardized components and a lightweight design, the sorter speeds up production, transport, assembly, and commissioning, ensuring rapid response to customer needs. Modular setups simplify maintenance, boosting equipment uptime.

Cost-Efficient Operations

High sorting efficiency reduces operator workload, optimizes staffing, lowers labor and management expenses, and accelerates business growth through streamlined processes.

Application

Postal and Express Delivery

Cross belt sorters shine in regional hubs, transfer centers, and large postal or courier facilities with heavy sorting volumes. As labor costs rise, linear models are prized for compact, adaptable layouts, driving productivity.

E-Commerce and Global Trade

E-commerce peaks demand versatile sorting solutions. Cross belt sorters deliver, supporting industries like clothing, electronics, baby goods, supermarkets, and pharmaceuticals with efficient operations.

Advantages

Intelligent Vision Systems

Realkey’s sorters can integrate advanced vision tech for live cart monitoring, isolating faulty carts to prevent errors and issuing quick alerts to minimize downtime (requires auto-feeding).

Enhanced Cart Linkage Technology

Realkey’s algorithms optimize cart usage—single carts for small items, dual carts for parcels up to 1.2 meters—offering flexibility and efficiency without extra costs.

Automated Maintenance Management

The interface directs carts to maintenance zones autonomously, minimizing manual intervention and enhancing upkeep efficiency.

Proven Durability

With 18 years of logistics automation expertise, Realkey crafts durable, reliable sorting solutions, earning trust as a dependable industry partner.