High Precision Die Cast Aluminum Mold ADC12 LED Heat Sink Housing

Product Specification

Product Overview

A precision-manufactured LED heat‑sink housing crafted using ADC12 aluminum alloy via high-pressure die casting, featuring ultra-thin walls (as light as 0.8 mm) and tight tolerances (typically ±0.10–0.15 mm). Built for OEM/ODM customization, it supports complex geometries and consistent quality—suitable for demanding industrial, medical, and agricultural lighting systems

Key Specifications

• Material: ADC12 aluminum alloy (low-porosity, high fluidity characteristic)

• Wall Thickness: ~0.8 mm for weight reduction and heat efficiency

• Tolerance: Strict ±0.10–0.15 mm per customer drawing

• Quality Control: 100% inspection; ISO 9001 / TS16949 / RoHS compliant

• Custom Options: Support for customer‑provided CAD (2D/3D), material, finish, surface coating

• Lead Time: Standard production runs—1–100 pcs: ~10 days; larger volumes extend accordingly

Why Choose This Housing? (Selling Points)

1. Exceptional Precision: Known for ultra-thin, highly accurate walls—ideal for direct heat dissipation in LED systems.

2. Excellent Thermal Performance: ADC12 alloy enables superior heat conduction, protecting LEDs from overheating.

3. OEM/ODM Flexibility: Fully supports custom geometry, finishing, and production volumes.

4. Reliable Quality Assurance: Every part is 100% inspected within an ISO-certified system.

5. Scalable Price Advantage: Unit cost drops substantially at high volumes—down to ~$0.50 at ≥5,000 pieces.

Application Scenarios

• LED Street & Area Lighting: Outdoor fixtures requiring efficient thermal regulation

• Industrial & Underground Lighting: Rugged housings for harsh environments

• Medical & Agricultural Lighting Equipment: Custom-fit solutions for regulated industries

• OEM Lighting Integrations: Great choice for brands launching custom LED fixtures

Future Trends & Outlook

• Lightweight Design Dominance: Trend toward thinner, lighter LED housings to reduce installation and shipping weight.

• Integration of Cooling Fins: Increasing demand for integrated fin structures to enhance passive cooling.

• Eco-conscious Manufacturing: Use of recyclable ADC12 and efficient die‑casting aligns with sustainability goals.

• Customization at Scale: OEM/ODM workflows becoming faster with digital tooling and rapid mold prototyping.

Frequently Asked Questions (FAQ)

Q: Can I get a sample before mass production?
A: Yes — stock designs are typically available as free samples (freight charged to customer). Fully custom parts may incur mold/sample setup fees and take longer

Q: What is the typical lead time for production?
A: For custom runs: 10 days for low quantities (under 100 pieces), up to 20+ days for larger orders, and longer if new tooling is required

Q: What surface treatments are available?
A: Your choice of anodizing, powder coating, painting, or electroplating—depending on your performance and aesthetics needs

Q: Are OEM or ODM branding services offered?
A: Absolutely—it’s available: submit your drawings and branding needs and we can prototype accordingly

Q: What certifications ensure part reliability and environmental safety?
A: Produced under ISO 9001 quality management, RoHS compliance, and optionally TS16949 for automotive-grade orders.

Conclusion

This ADC12 aluminum die‑cast LED housing delivers ultra‑thin precision, robust thermal performance, and flexible customization—perfect for OEM lighting systems in industrial, architectural, or medical applications. With rigorous inspection standards and competitive pricing at scale, it's both reliable and scalable for modern lighting product teams.