High Efficiency Wire Mesh Demister Pad for Gas Liquid Separation

Product Specification

Superior Efficiency Anti Corrosive Wire Mesh Demister Pad for Harsh Gas Liquid Separation

Product Overview
The Enhanced Mist Removal Long Service Life Wire Mesh Demister Pad for Demanding Gas Liquid Applications is engineered to provide exceptional removal efficiency for fine liquid droplets suspended in gas streams. Its precision knitted mesh layers promote droplet coalescence and efficient drainage while maintaining low pressure drop. Designed for reliability, this demister pad withstands corrosive chemicals, wide temperature ranges, and continuous operation without compromising performance. It is suitable for both horizontal and vertical vessel installations, making it a versatile choice for industrial separation processes.

Technical Specifications

Applications
• Absorbers and scrubbers in chemical plants
• Knockout drums in gas processing facilities
• Steam separation in boilers and process heaters
• Vapor recovery units and fractionation towers
• Offshore and marine gas liquid separation modules
• Environmental control systems for mist elimination

Features
• Enhanced mist removal for fine droplets and aerosols
• Robust construction for extended service life in harsh media
• Low pressure loss for energy efficient operation
• Modular sections for easy handling and quick replacement
• Available in corrosion resistant metals and nonmetallic options
• Can be tailored to specific vessel geometry and flow requirements

Advantages
• Protects downstream heat exchangers and instrumentation from fouling
• Reduces energy consumption through optimized flow resistance
• Extends maintenance cycles and reduces downtime
• Performs consistently across variable flow rates and process conditions
• Delivers proven efficiency in both new installations and retrofits

Performance Recommendations
To achieve maximum separation efficiency, operate within the manufacturer’s recommended superficial gas velocity range and ensure even gas distribution before the pad. For high viscosity or surface tension liquids, higher mesh density or increased thickness can be selected. For fouling prone services, a staged mesh configuration with lower density outer layers can help extend operating life. Segmental construction is advised for large diameter vessels to facilitate installation and maintenance.

Manufacturing Process
High precision wire knitting followed by layered assembly ensures uniform pore distribution. Frames and supports are fabricated to exact vessel dimensions to prevent bypass flow. Each pad is inspected for dimensional accuracy, weld quality, and pressure drop at reference conditions. Materials are certified for traceability and compliance with relevant industrial standards.

Packaging and Delivery
Each unit is packed with corrosion inhibitors and desiccants in reinforced crates or pallets, ready for export. Standard lead times range from 12–20 working days depending on size and customization. Engineering support is available for design verification and integration with vessel drawings.

Packaging & Delivery
Each demister pad is sealed in moisture-proof packaging with protective outer crates for safe transportation. Standard production lead time is 10–18 working days, with express shipping available for urgent orders. Technical guidance and detailed drawings can be provided to ensure proper fit and installation.