Production Speed 15m/S Steel Wire Drawing Machine Motor 22KW

Product Specification

Motor 22KW Production Speed 15m / S Straight Line Wire Drawing Machine

Introduction of Straight Line Wire Drawing Machine:

The straight line wire drawing machine features the functions of Human Computer Interaction (HMI), motor overheat protection, abnormal water pressure protection, length count, set length alarm and breakdown display, etc.The capstan cooling employs the integration of narrow seam water cooling with air blowing cooling, to bring on a better cooling effect. The speed adjustment using AC Variable Frequency Inverters and PLC of SIEMENS make it a high-end selection for electrical components, and with characteristics of higher efficiency, easier operation, high automation and wider technical range.

1. Capstan diameter:560mm.Treatment:spraying tungsten carbide,spraying height:100mm.24months warranty time,no need renovate within warranty time

2. Drawing machine Motor:22kw*13pcs (inverted motor with fan)

3. Transmission mode:Gear box provided on all blocks.

4. Tension control:Wire Break Sensor will be provided on all the blocks,and we use pneumatic arm to control the tension , and all of the pulley are tungsten carbide coating. (5)Separate inlet pipe line for drum water cooling & die water cooling will be provided .All drawing drums and die box has water cooling system. (6)The First drawing die box design is use rotation pressure die with lubricate mixer , balance die box install with direct water cooling . (7)Multi Pulley (Fixed & Swinging type) Dancer Unit having non-contact type sensor in between finishing block & coiler will be provided for smooth transfer for wire to the coiler. (8)The safety cover on the draw drum is full cover. (9)Machine weight:19,550kg

5. Machine size:17.5*1.82*1.3m (length*width*height)

Advantages of Straight Line Wire Drawing Machine:

1. A/C inverter:INVT brand,22kw*13pcs

2. PLC:INVT/ Mitsubishi brand Japan

3. Sensor: LANBAO brand from Chinese top brand

4. Touch screen:10 inch colorful screen,Weinview brand Taiwan,China.

DX560 Elephant nose coiler

1. Driving by combined V shape belt.

2. Block diameter:560mm,fully spraying tungsten carbide. Double block

3. With AC motor and Inverter controller

4. With 2 pieces of load basket and 2 pieces trolley

5. Motor power : 15 KW

6. Brake:Disc brake,pneumatically operated

7. Speed:Adapt to the drawing line

8. Machine weight:2260kg

Features of Straight Line Wire Drawing Machine:

1. Drive: straight line wire drawing machine, power by the AC frequency motor through high-frequency joint narrow V-belts, spread by the hardened reducer to capstan. Or power by the AC frequency motor through two high-frequency joint narrow V-belt to capstan.

2. Brake: Clamp brake mounted on the motor pulley, quick stop or emergency stop wire drawing machine, which can effectively brake. Its role not only as a brake, but also to prevent the reel reverse brake, release the clip close to the solenoid valve control clamp brake cylinder.

3. Capstan: The material is ZG45 steel, surface is build-up welded, the surface is brightness, smooth, wear-resistant surfacing height of 150mm, long service life; hub height of 150-200mm.

4. Drawing die box: Die box is welded structure, into two cavities. The guide roller is mounted into the side to ensure that steel wire can straight into the drawing die, die holder should be adjusted to wire tangent to enter the drawing rolls tuning roller installed at the entry end of the mold base tuning roll by a small cylinder put power, tuning the swing of the roller, so that the corresponding sensor output signal to fine-tune the speed of change. Tuning roller wire tension by adjusting the air pressure change, regulation range 0.15-0.6Mpa. The mold box is also equipped with a stirring device. Tuning roller side of the mold box, a gear reducer single-phase capacitance running motor through a sprocket, power passed to the stirring arm to stir the mold box, lubrication powder, without agglomeration affect lubrication.

5. Jump-mode device: When drawn wire specifications total compression rate is less than the required times drawing, can throw a drawing. Rejection mode principles: Inlet is small, outlet is fine, then dumped in front of passes; Inlet is big, outlet is rough, then throw behind the times. When the need dumped mold, the steel wire after the need to jump-mode machine mode box, and then into the next need to pull the mold box so that the wire can be within the effective stroke of the arm swing, thus ensuring the sensor can detect and adjust to match adjacent reel speed.

6. Capstan cooling: Inside of the capstan use narrow slit water cooling, cooling ring fixed in the body, capstan run through the spindle, when the water flow at high speed, during which water turbulence, and emitted from the narrow gap high-speed, high heat transfer efficiency, so that the rolls to cool; outside of the capstan use wind cooling by fan. Capstan tilt installation, increase the capstan product wire to extend the wire and the air heat exchange time.

7. Mold cooling: Drawing Die use open direct water-cooled, adjust the inlet valve to control the water height, when you need to replace the wire drawing dies, close the inlet valve, fast water emptying, and then change the mode, before and after the wire drawing dies, seals available copper pad or aluminum pad.

Technical Parameters of Straight Line Wire Drawing Machine: