Product Specification

Cemented Milling Inserts APKT 1604 High Precision for Stainless Steel APKT1604-MA

Products Description 

     ​Advantages:

1. 100% Virgin Raw Material
2. German Dorst machine make perfect quality
3. Sharp edge finish
4. Long-lasting wear resistance
5. Improve production efficiency
6. 3 times quality check
7. Excellent performace
8. Selected Materials

  Specification:

  Application:

  Our APKT tungsten carbide Milling Inserts adopts imported Dorst machine to ensure good stability of cutting edge, high precision, high hardness, good finish, stable performance, durable coating and improves the working efficiency. The unique coating process, fine and smooth, no drip marks, reduce surface friction, so that the cutting resistance is smaller. And the carbide inserts are sharp and thick, so that the cutting speed is fast but not easy to break. It has wide range of application, applicable to step surface processing, model profiling processing, grooving cutting, slope processing, and could to be processed alloy steel, soft steel, carbon steel, medium steel, stainless steel, cast iron, titanium alloy, 
please send me your requirements to us, we will recommend the best suitable grade.

  Products Detail:

• Coating Process with Stable Performance
• Choose the right coating for different material, unsuitable machining conditions would reduce tool life.
• Strong deformation resistance and longer life time.

• Our milling inserts with 5835 coating is the best selling, it has a universal application and works well in different material piece, specially work best in process stainless steel. 

   Details:

 1. Our perfect edge treatments, every pieces can stand the test.

 2. Longer tools service life improving your working efficiency.

Note:

1. Carbide insert shall not be bumped or dropped on the ground and please be handled with care.

2. Before installing the carbide blade, please confirm the performance and use of operation table, and the cutting direction indicated by the arrow of the blade is consistent with the rotation direction of the operation table. Please pay attention to don't install in the opposite direction. The wrong installation direction may cause the blade serrations to fall off, in case of accidents.

3. After installation, it is necessary to confirm whether the center hole of the carbide grooving blade is firmly fixed on the flange of the saw table. If necessary, put on a spacer, then, push it lightly by hand to confirm whether the blade rotates eccentrically.

4. When using, do not exceed the specified high speed.

5. When not using, please hang the inserts upright on a dry rack.

FAQ:

1. Flank wear: 

Effect: Gradual change in workpiece size or loss of surface finish
Reason: Linear speed is too high, and reach to service life of the tool
Measures: Adjust the processing parameters, such as reducing the linear speed and changing to inserts with higher wear resistance

2.Breakdown problem:

Effects: Sudden changes in workpiece size or surface finish, causes sparks and surface burrs
Reason: Inappropriate setting of processing parameters, inappropriate selection of blade material, poor workpiece rigidity, or unstable blade clamping
Measures: Check whether the parameter settings are reasonable, and select the corresponding tool according to the workpiece

3. Severely broken:

Effect: sudden and unpredictable occurrence, resulting in scrapped tool holder material or defective workpiece and scrapped
Reason: The processing parameters are set incorrectly, the vibration tool workpiece or the insert is not installed in place
Measures: Set reasonable processing parameters. The feed rate and cutting should be reduced, the corresponding machining insert should be selected, and the rigidity of the workpiece and insert should be strengthened.

4. Built-up edge:

Effects: Inconsistent workpiece dimensions and poor surface finish. Fluff or burrs adhere to the workpiece surface
Reason: The cutting speed is too low, the feed is too low, and the blade is not sharp enough
Measures: Increase the cutting speed and use a sharper insert for the feed