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Dispensing and Potting Under Vacuum Machine bubbles disappear potting machine
We Daheng Automation specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.
Potting and encapsulation is the process of embedding electronic components & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.
Tech Data:
Glue ratio
1 :1 ---10:1
Ratio acurracy
±2%
Glue-out speed
1g/s --24g/s(Baseonglueratio)
Glue-out accuracy
±2%
Program memory
99pcs
Glue viscosity
50cps~8000cps(Reference number)
Opearation Mode
Manual mode /Automatic mode
Ratio Control
PLC/ Double plunger pump (Can change different type of metering pumps)
Cold rolled steel/industrial aluminum/stainless steel/sheet metal
Category
Parameter
Category
Mixing ratio
1:1-10:1
Speed
0-250mm/s(displacement speed)
Working area
Inner area:500x350x100mm, Dimension:900x790x760mm
Program memory
99 pcs
Precision
±0.1mm (accuracy of displacement) ±2%(mixing accuracy)
Input air pressure
0.4MPa-0.8MPa
Viscosity range
0cps~30000cps
Working path
Dot, line , arc , circle
Operation mode
JOG/AUTO
Control system
PLC
Auto control system
Industrial touch screen program with programming modification, storage and so on
Flow control
Digital input
Programming method
Teaching programming
Out-glue control system
AB glue suck-back valve /vacuum suck back skill.
Mixing mode
Dynamic
Power
380V/50Hz/1200W
Storage system
Stainless steel tanks A Tank: 40L & B Tank: 25L (10L,25L ,40L optional)
Vacuum degree
-0.1MPa
Vacuum time
90S(as per different requirement)
Detailed drawing :
Working process :
1. Quantify metering system with high precision(±1-2%), suitable for middle to low viscosity two component material ratio . 2. Adapting foreign technology that further improved sealing position and metering in good accuracy. 3. Graphite sealing components ; stainless pump ; stainless connector ensure the pump with long lifespan and anti corruption . 4. Metering pump have Daheng high pressure and high precision double liquid valve , with vary sealing methods and adjustable retract function, that is convenient for glue valve cleaning and precision glue dispensing . 5. Controlling system can program resin dispensing in high precision and reserved many glue dispensing programs . 6. Inset self-check controlling system module makes fault detection rapidly . 7. Through different collections of metering pumps realize the changeable ratio from 1:1 to 10:1 . 8. Keep steady dispensing design , the glue-amount can be adjusted from 0.5g/s~12g/s per single pump, ab pump dispensing amount can be set accordingly to ab ratio . 9.Double cylinder plunger pump's structure especially suitable for high additive ,high density materials . The lifespan is designed for 10 years .
Valve technology : 1.The mixing motor drive the blade to stir the glue evenly. The mixing process totally seal ; the double liquid valve and mixing pipe filled with glue that assured glue mixing without any air bubble;the valve through turn on-off the air-cylinder to keep glue suck well and prevent glue from dropping . 2. Stirring motor speed is 2000r/m, which can fully stir glue evenly. 3. Mixing pipe is consumable that from Sulzer Mixpac MR13-12; as per machine downtime , the mixers should be cleaned or soaked in cleaning fluid. 4.Dynamic mixing with stirring detecting function(optional) that ensure glue mixing evenly . 5. Stainless design of the glue touch surface to capture more higher material compatibility . 6.Glue valve with flow-back prevent function that can prevent mixture from dropping when stop dispensing . 7. Sealing parts of rod shaft adopt imported parts to keep more higher durability . 8. The self-cleaning function make machine cleaning more easier that you needn't dis-assembly the parts to wash . Cleaning time and cleaning times could be set in the touch screen.
Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .
Service term:
1, Staff training Seller is responsible to provide machine's training including installation, debugging, maintenance to assured customer can totally use the operation skills and well acknowledge maintenance of machine .
2,Maintenance Service 2.1Seller provide one year warranty period and support free maintenance service during warranty . Software upgrade service is provided for a long life time. 2.2 In case parts of the machine become broken within the warranty because of non-artificial factors, we send you part replacement free, buyer pay for the shipment. Double-liquid valve should be bought at its cost price. 2.3If the parts of the machine become broken past warranty , the parts replacement should be shouldered by buyer.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Trading Company,Seller
Year Established:
2003
Total Annual:
5000000-22000000
Employee Number:
100~120
Ecer Certification:
Active Member
Company Introduction
Guangzhou Zhengqi Technology Co., Ltd. recognized as a national high-tech enterprise, specializes in automation system integration and services, offering cutting-edge products and solutions to global markets.
Guangzhou Daheng Automation Equipment Co., Ltd. operates as a wholly... Company Introduction
Guangzhou Zhengqi Technology Co., Ltd. recognized as a national high-tech enterprise, specializes in automation system integration and services, offering cutting-edge products and solutions to global markets.
Guangzhou Daheng Automation Equipment Co., Ltd. operates as a wholly...
Room 402, 4th Floor, Building B3, Liandong U Valley Huangpu Science and Technology Headquarters Port, No. 9, Xicheng South Street, Huangpu District, Guangzhou City, Guangdong Province.