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Supplementary Hexagonal Joint Nuts: Core For Connection And Fixation
Hexagonal Joint Nuts are fasteners featuring a hexagonal head and internal/external thread conversion functionality. They achieve rigid connection of components with different specifications through precise thread matching, and are widely used in industrial scenarios requiring intermediate fastening or specification adaptation. Their structural design balances tool operability and connection stability, serving as key connectors in mechanical transmission, pipeline engineering, and equipment assembly.
I. Core Structure and Function
Hexagonal Head: Adopts a regular hexagonal structure with across flats dimension conforming to standard sizes, compatible with wrenches, sockets and other tools for efficient tightening. The head thickness is mechanically optimized to ensure no deformation during force application.
Thread Design: Usually features an internal and external dual-thread structure (one end with internal threads for connecting bolts, the other end with external threads for adapting to female parts), or a single-end internal thread with a stepped joint. Thread precision reaches 6H/6g with clear thread profiles and no broken teeth, ensuring connection concentricity ≤ 0.1mm.
Transition Structure: The transition area between the head and thread section is treated with arc chamfering to reduce stress concentration, improve overall shear resistance, and avoid fracture risks under high-frequency vibration.
II. Core Parameters
Parameter Category
Specific Parameter
Detailed Description
Material and Surface Treatment
Main Materials
Carbon Steel (45#, Q355): Tensile strength ≥ 600MPa, suitable for medium-load industrial scenarios;Stainless Steel (304/316): Salt spray test ≥ 72 hours, corrosion-resistant, used in humid/chemical environments;Brass (H62): Excellent conductivity, suitable for electrical connection scenarios.
Surface Treatment
Zinc Plating with Passivation: Zinc layer thickness 8-12μm, salt spray test ≥ 48 hours, low cost, applicable to general industry;Chrome Plating: Plating hardness ≥ 800HV, wear-resistant and aesthetic, used in precision machinery;Black Oxide Treatment: Forms an oxide film to improve wear resistance, suitable for indoor dry environments.
Specification Parameters
Thread Standards
Metric (internal threads M5-M30, external threads M6-M36), American Standard (1/4"-1"), supporting internal and external thread reducing conversion (e.g., M10 internal → M12 external).
Dimensional Tolerance
Across flats tolerance ±0.2mm, thread length tolerance ±0.5mm, ensuring tool compatibility and connection accuracy.
Bidirectional Adaptability: Internal and external threads can be designed with equal or different diameters, solving connection tolerance issues of different components and enabling flexible docking of bolts, pipe fittings, flanges, etc.
High-Strength Structure: Adopts integral forging or cold heading forming process with high material density, no sand holes or pores. The head and thread section are integrally formed, with impact resistance superior to spliced nuts.
Tool Compatibility and Convenience: The hexagonal head complies with standards such as GB/T 41 and ISO 4032, compatible with ordinary wrenches and torque wrenches, with tightening efficiency 40% higher than round nuts.
Sealing Optimization: Some models have built-in O-ring grooves or thread glue grooves, which can achieve waterproof/gas leakage prevention when used with sealant, suitable for hydraulic and pneumatic systems.
IV. Application Scenarios
Industrial Pipeline Systems: Used for intermediate connection of metal pipes and valves. Stainless steel models adapt to corrosion resistance requirements of chemical and water treatment pipelines.
Mechanical Transmission Equipment: Shaft connection between motors and reducers, fixing of machine tool guide rails. 45# carbon steel models meet rigid transmission requirements under medium load.
Hydraulic and Pneumatic Systems: Hydraulic cylinder joints, pneumatic pipeline transfer. Models with sealing grooves can prevent oil/gas leakage.
Construction and Infrastructure: Steel structure node connection, scaffold adjustment components. Hot-dip galvanized models withstand outdoor humid environments.
Electrical and Instrumentation: Brass models are used for distribution box terminal connection, featuring both conductivity and fastening performance; specification conversion of internal components in precision instruments.
V. Installation and Maintenance
Installation Points:
Clean oil stains and impurities on thread surfaces before installation to ensure no foreign matter affects matching accuracy;
Use a torque wrench to tighten according to recommended values (e.g., M12 carbon steel nut recommended torque 35-40N·m) to avoid thread stripping due to over-tightening;
For reducing connection, confirm matching of internal and external thread specifications, use thread gauge for inspection if necessary.
Maintenance Recommendations:
Regularly check nut tightness, retighten every 3 months in vibrating environments;
For galvanized models used outdoors, check the integrity of the zinc layer annually. If local rust is found, polish with sandpaper promptly and touch up with anti-rust paint;
Avoid direct contact between stainless steel models and carbon steel to prevent electrochemical corrosion.
VI. Advantage Summary
Connection Flexibility: Reducing conversion function solves adaptation problems of multi-specification components, reduces the types of connectors, and lowers inventory costs.
Structural Reliability: Integral forming process and high-strength materials ensure no fracture or deformation during long-term use, improving equipment operation stability.
Wide Scenario Adaptability: Diverse material and surface treatment solutions cover from general industry to special environments such as corrosion and high temperature, with strong compatibility.
Operational Efficiency: Standardized hexagonal head and high-precision thread design simplify installation procedures and reduce manual operation difficulty.
With precise thread matching, high-strength structure and flexible adaptation capability, hexagonal joint nuts have become core components in the industrial connection field, providing stable and reliable fastening solutions for equipment assembly, pipeline engineering and other scenarios.
Introduction:
1.Covering an area of 80 mu (about 53,333 square meters), our factory has a 60-person team including 4 professional engineers, ensuring stable production and technical support.
2. Focusing on bearing production for 25 years, quality is our only guarantee
3. Wafangdian Bearing ...
Introduction:
1.Covering an area of 80 mu (about 53,333 square meters), our factory has a 60-person team including 4 professional engineers, ensuring stable production and technical support.
2. Focusing on bearing production for 25 years, quality is our only guarantee
3. Wafangdian Bearing ...