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Automotive and Electronic metal plating equipment: High - efficiency automatic machinery for PCB electroplating
1. Introduction
In the automotive and electronics industries, the quality of metal plating on components and printed circuit boards (PCBs) is non - negotiable. It directly impacts the performance, durability, and aesthetic appeal of the final products. High - efficiency automatic machinery designed for PCB electroplating in these sectors has become a cornerstone of modern manufacturing processes. This equipment is engineered to meet the unique demands of automotive and electronic applications, ensuring precision, speed, and reliability in metal plating.
2. Key Features
2.1 Precision - engineered for Automotive and Electronic Applications
Automotive - grade Durability: For automotive applications, the plating equipment is designed to deposit coatings that can withstand harsh operating conditions. Whether it's extreme temperatures, vibrations, or exposure to corrosive substances, the plated components need to maintain their integrity. The equipment can precisely control the thickness and composition of the plating layers. For example, in plating automotive engine components, a thick and corrosion - resistant nickel - based coating can be applied with tight tolerance to ensure long - term performance.
electronic - specific Electrical Performance: In the electronics industry, especially for PCBs, the focus is on electrical conductivity and signal integrity. The automatic machinery can selectively plate areas on the PCB with high - conductivity metals like copper. The control system ensures that the copper layer is uniform, minimizing resistance and signal loss. This is crucial for high - speed data transfer in modern electronic devices.
2.2 Automated Process for Enhanced Efficiency
Fully Automated Workflow: The equipment features a fully automated workflow that streamlines the entire electroplating process. From the moment the PCBs or automotive components enter the system, pre - treatment steps such as degreasing, cleaning, and surface activation are carried out automatically. This is followed by the actual electroplating process, where parameters like current density, plating time, and temperature are precisely controlled. Post - treatment processes, including rinsing, drying, and passivation, are also automated. This seamless automation not only reduces human error but also significantly increases the production rate.
Real - time Monitoring and Adjustment: A sophisticated monitoring system is integrated into the equipment. Sensors throughout the plating process continuously measure parameters such as chemical concentrations in the plating bath, electrical currents, and temperatures. The data is fed into a central control unit, which can make real - time adjustments to ensure the plating process remains within the optimal range. If the copper concentration in the plating bath drops slightly, the system can automatically add the appropriate amount of copper solution.
2.3 High - throughput Plating Chambers
Large - capacity Design for Volume Production: The plating chambers are designed with a large - capacity in mind to meet the high - volume production requirements of both the automotive and electronics industries. In the automotive sector, where thousands of components may need to be plated daily, the chambers can accommodate a significant number of parts simultaneously. Similarly, for high - volume PCB manufacturing, the chambers can hold multiple boards, ensuring efficient use of resources and time.
Optimized for Uniform Coating Distribution: To ensure uniform plating across all components or PCBs in the chamber, advanced agitation and circulation systems are employed. These systems ensure that the plating solution reaches every part of the workpiece evenly. In the case of complex - shaped automotive components or densely - populated PCBs, this is essential for achieving a consistent coating thickness and quality.
2.4 Energy - saving and Environment - friendly Features
Energy - efficient Operation: The machinery is designed with energy - saving features. For example, the power supply to the plating process is optimized based on the real - time requirements. When the plating process nears completion, the power can be reduced without affecting the quality of the coating. Additionally, the heating and cooling systems are designed to consume minimal energy while maintaining the required temperature in the plating bath.
Environment - friendly Chemical Management: In both the automotive and electronics industries, environmental regulations are strict. The plating equipment is equipped with a chemical management system that reduces waste and ensures proper disposal of chemicals. Filtration systems are used to clean the plating solution, extending its lifespan and reducing the need for frequent replacements. Moreover, the equipment can recover and recycle certain valuable metals from the waste stream, minimizing the environmental impact.
3. Specifications
Machine type
Plating Machine
Warranty
1 Year
Weight(kg)
130000
Test Report
Provided
Core components
PLC, Engine, Bearing, Gearbox, motor
dimension(l*w*h)
Customized
key selling points
Easy to Operate
Material of Framework
Square Steel Pipe
Material of Tank
PP, PVC, Stainless Steel
Control System
PLC Control System
Model Type
Full-Automatic, Semi-Automatic, Manual
Pre-Treatment System
Washing Equipment, Degreasing Equipment, etc.
After-Treatment System
Washing Equipment, Drying etc
Auxiliary Equipment
Rectifier, Dryer, Filter and Waste Gas Treatment Equipment etc
Application
Metal Surface Plating
Output
Customized
4. Benefits for Automotive and Electronics Manufacturers
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Trading Company,Seller
Year Established:
2006
Total Annual:
5000000-10000000
Employee Number:
50~100
Ecer Certification：
Verified Supplier
Since our establishment in 2006, Dongguan Precision Test Equipment Co., Ltd has been on an unwavering journey of innovation and leadership in the field of testing equipment.
Service Excellence:
We pride ourselves on offering comprehensive and tailored services. Our OEM and ODM services... Since our establishment in 2006, Dongguan Precision Test Equipment Co., Ltd has been on an unwavering journey of innovation and leadership in the field of testing equipment.
Service Excellence:
We pride ourselves on offering comprehensive and tailored services. Our OEM and ODM services...
