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Weldability Solderability Monel 400 Wires For Cryogenic Fluid Handling
Monel Series
Monel 400 is a high-strength single-phase solid solution, which is the largest and most widely used corrosion-resistant alloy with excellent comprehensive properties. The alloy is exposed to hydrofluoric acid and fluorine gas media. It has excellent corrosion resistance and also has excellent corrosion resistance to hot concentrated alkaline solution.
Chemical Properties of Monel 400
Ni
Cu
Al
Ti
C
Mn
Fe
S
Si
63.0-70.0
27-33
2.30-3.15
0.35-0.85
0.25 max
1.5 max
2.0 max
0.01 max
0.50 max
Production Process:
1. Raw Material Selection: The first step in producing Monel 400 wire is selecting high-quality nickel and copper as raw materials. These raw materials must meet stringent quality standards to ensure the final product has excellent performance.
2. Alloy Melting: The selected nickel and copper raw materials are mixed in specific proportions and melted at high temperatures to produce Monel 400 alloy. During the melting process, temperature and composition must be strictly controlled to ensure the quality and stability of the alloy.
3. Billet Preparation: The melted Monel 400 alloy is cast into appropriate-sized billets, typically round or square in shape.
4. Billet Heat Treatment: The billets undergo heat treatment to relieve internal stresses and improve the material's mechanical properties. This step is crucial to ensuring the quality of the final wire.
5. Drawing Process: The heat-treated billets are fed into drawing machines, where they are gradually reduced in diameter through continuous drawing to produce Monel 400 wire of the desired diameter and gauge.
6. Surface Treatment: The Monel 400 wire, after drawing, undergoes surface treatments such as pickling, polishing, etc., to improve surface quality and smoothness.
7. Testing and Packaging: The produced Monel 400 wire undergoes rigorous quality testing to ensure it meets customer requirements and standards. It is then packaged and labeled for shipment to customers.
Mechanical Properties
Product Form
Condition
Tensile (ksi)
.2% Yield (ksi)
Elongation %
Hardness
Rod & Bar
Hot-Finished/Aged
140-190
100-150
30-20
27-38 HRC
Rod & Bar
Hot Finished/Annealed
90-110
40-60
45-25
75-90 HRB
Rod & Bar
Hot Finished/Annealed/Aged
130-165
85-120
35-20
24-35 HRC
Rod & Bar
Cold-Drawn/Aged
135-185
95-160
30-15
25-41 HRC
Rod & Bar
Cold-Drawn/Annealed/Aged
130-190
85-120
30-20
24-35 HRC
Plate
ot-Finished/Aged
140-180
100-135
30-20
27-37 HRC
Sheet
Cold-Rolled/Annealed
90-105
40-65
45-25
85 HRB Max
Application
1. Marine Engineering: Monel 400 wire is commonly used in the manufacturing of marine engineering equipment such as seawater desalination units, seawater pumps, and offshore oil pipelines, highly favored for its resistance to seawater corrosion.
2. Chemical Industry: Due to its corrosion resistance to various chemicals, Monel 400 wire is widely employed in the chemical industry for manufacturing chemical reactors, piping for acidic environments, and chemical equipment.
3. Aerospace Industry: Monel 400 wire is also utilized in the aerospace sector for fabricating components of aircraft and spacecraft, including engine parts, structural brackets, and hydraulic systems.
4. Marine Vessels: In the marine vessel sector, Monel 400 wire finds extensive use in the manufacturing of ship equipment and components such as hull structures, marine valves, and pipe fittings, to withstand corrosion from seawater and the marine environment.
5. Chemical Processing: Monel 400 wire is also commonly used in chemical processing and fine chemical industries for manufacturing corrosion-resistant equipment and piping systems, including chlorine processing units and petroleum processing equipment.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Seller
Year Established:
2002
Total Annual:
1000000-120000000+
Employee Number:
100~150
Ecer Certification:
Verified Supplier
Changzhou DLX Alloy Co., Ltd. was established in 2002 and has passed ISO9001 international quality management system certification and SGS certification.We initially focused on the production of resistance alloys. Over the past 20 years, we have continued to conduct research and development and now ... Changzhou DLX Alloy Co., Ltd. was established in 2002 and has passed ISO9001 international quality management system certification and SGS certification.We initially focused on the production of resistance alloys. Over the past 20 years, we have continued to conduct research and development and now ...