Horizontal Machining Center for Engine Gearbox Mold Gas Turbine Part Machining

Product Specification

Core Advantages: Tailored for Large Complex Part Processing

1. Horizontal Spindle Design: Ideal for Large/Heavy Workpieces
   
   
   The horizontally arranged spindle simplifies loading and unloading of large or heavy parts (e.g., automobile gearbox housings, ship engine components). Unlike vertical machining centers, it avoids the risk of workpiece slipping during processing and provides better chip evacuation—critical for deep-hole boring or heavy cutting of thick-walled parts (such as energy equipment pressure vessels).
2. One-Clamping Multi-Faceted Processing: Cut Efficiency Loss
   
   
   Equipped with a 1300×1300 mm rotary table (with optional indexing of 90°—1°—0.001°), it can process multiple surfaces of a workpiece in one clamping. For example, when machining an aerospace fuselage structural part, it can mill the top mounting face, bore the side connection holes, and tap the bottom fixing holes sequentially by rotating the table—eliminating 3-4 rounds of repositioning. This reduces clamping time by over 60% and avoids dimensional errors from repeated setup.
3. High Precision: Meets Strict Industry Tolerances
   • Adopts dual rectangular guide rails and a servo system (X/Y/Z/B-axis servo motors with 30/30/30/18 Nm torque), ensuring stable motion during high-load processing. Key precision indicators—turntable positioning accuracy (±20″) and repeat positioning accuracy (±6″)—guarantee consistent dimensions for precision parts like automobile engine cylinders (ensuring piston fit) and aerospace engine components (avoiding assembly mismatches).
   • The BT50 milling spindle (0-750 r/min) and gear drive system deliver steady cutting force, maintaining surface roughness of machined parts at a high standard—critical for mold manufacturing (ensuring smooth injection-molded product surfaces).
4. Automation & Versatility: Adapt to Complex Workflows
   • Supports automatic tool change (optional 10-tool, 24-chamber, or 24-disc tool magazine) and automatic measurement. For batch processing of gas turbine parts, it can automatically switch between milling cutters, boring tools, and taps, and verify workpiece dimensions in real time—reducing manual intervention and improving production consistency.
   • Compatible with various materials (alloy steel, aluminum alloy, titanium alloy) and complex shapes (irregular mold cavities, multi-hole structural parts), making it suitable for cross-industry application.

Key Application Scenarios: Focus on Industry-Specific Large Parts

1. Aerospace Industry: Engine & Fuselage Components
   
   
   Processes aerospace engine casings (machines multi-angle mounting holes and inner cavity surfaces via the rotary table) and fuselage structural parts (ensures high parallelism of connection faces via dual rectangular guide rails). The machine’s high precision and stable spindle performance handle lightweight, high-strength materials (like titanium alloy) without deformation, meeting aerospace safety standards.
2. Automobile Manufacturing: Engine & Gearbox Housings
   
   
   Handles automobile engine cylinders (bores cylinder holes and mills top valve faces in one setup) and gearbox housings (ensures coaxiality of input/output shaft holes via precise spindle drive). The large turntable (1300×1300 mm) accommodates bulk auto parts, and the 22KW spindle servo motor provides sufficient power for cutting high-carbon steel—supporting mass production while ensuring part interchangeability.
3. Mold Manufacturing: Large Injection & Die-Casting Molds
   
   
   Machines large injection mold bases (mills cavity faces, bores guide pillar holes, and taps fixing holes via automatic tool change) and die-casting mold cores. The one-clamping multi-process capability ensures consistent mold cavity dimensions, avoiding product defects caused by mold mismatch—critical for manufacturing large plastic parts (e.g., automotive bumpers) or metal castings.
4. Energy Industry: Gas Turbine & Nuclear Power Parts
   
   
   Processes gas turbine casings (machines cooling holes and flange faces via the rotary table’s multi-angle indexing) and nuclear power equipment pressure vessel accessories (handles heavy-duty cutting of thick-walled alloy steel via high-rigidity bed). The machine’s stable performance ensures long-term reliability of energy equipment, which operates under harsh conditions.
5. Shipbuilding Industry: Engine & Propulsion Components
   
   
   Handles ship engine blocks (machines multi-surface oil passages and mounting holes) and propulsion system housings (accommodates large part sizes via X/Y/Z-axis travel of 1800/1600/1100 mm). The horizontal spindle design simplifies loading of heavy ship parts, and the optional full protection prevents coolant and chips from contaminating the workshop—adapting to shipbuilding’s industrial environment.

Detailed Technical Parameters: Support for Large Complex Part Processing

Practical Value for Production Lines

• Reduce Production Cycles: One-clamping multi-process processing cuts the time for machining large parts (e.g., gas turbine casings) from 2-3 days (traditional methods) to 1 day, accelerating delivery.
• Lower Scrap Rates: High precision and automation reduce scrap rates of expensive parts (e.g., aerospace engine components) from 8-10% to ≤3%, minimizing material waste.
• Save Workshop Space: Integrates 5+ processes into one machine, replacing 3-4 single-function devices (e.g., boring machine, milling machine) and saving 50% of floor space—critical for factories with limited area.

Customize to Your Exact Needs

• CNC system: Match your existing workshop system (Guangshu/Kandy/New Generation) for seamless integration.
• Tool magazine: Upgrade to a larger capacity (e.g., 30-tool disc type) for ultra-complex parts.
• Workbench fixtures: Customize dedicated fixtures for non-standard large parts (e.g., irregular aerospace structural parts).