CHG International Limited
| Packaging Details | Varies depending on the design |
| Delivery Time | Varies depending on the design |
| Payment Terms | L/C, D/P, T/T, Western Union, MoneyGram |
| Supply Ability | 10 sets per year |
| Coating | Powder Coating |
| Substrate | Aluminum |
| Condition | New |
| Application | Hardware Spraying Equipment |
| Method Type | Automatic |
| Control Unit | PLC |
| Certification | ISO, CE |
| Place of Origin | China |
| Brand Name | CHG |
| Model Number | AC-10 |
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Product Specification
| Packaging Details | Varies depending on the design | Delivery Time | Varies depending on the design |
| Payment Terms | L/C, D/P, T/T, Western Union, MoneyGram | Supply Ability | 10 sets per year |
| Coating | Powder Coating | Substrate | Aluminum |
| Condition | New | Application | Hardware Spraying Equipment |
| Method Type | Automatic | Control Unit | PLC |
| Certification | ISO, CE | Place of Origin | China |
| Brand Name | CHG | Model Number | AC-10 |
| High Light | powder coating line for aluminium profiles ，customized powder coating line ，powder coating line with after sales service | ||
Integrated Automatic and Manual Spraying System
This powder coating production line seamlessly integrates automatic spraying with supplementary manual coating, making it ideal for processing aluminum profiles of various sizes and shapes. The design ensures comprehensive coverage and meticulous finishing, even on complex geometries.
Spray Booth Material and Design
The spray booth is constructed from durable PP (polypropylene) material, offering excellent resistance to chemicals and ensuring long-lasting performance. The booth's design includes ergonomic features that enhance operator comfort and efficiency during the coating process. A detailed design drawing showcases the layout of the spray booth, highlighting its ventilation system and safety features.
Overhead Conveyor System
The production line utilizes an overhead conveyor system for smooth and efficient part movement through each stage of the coating process. This system minimizes floor space usage while maximizing throughput. The design blueprints illustrate the overhead conveyor pathway, detailing how parts are transported through cleaning, pre-treatment, drying, coating, and curing stages.
Manual Loading and Unloading
Parts are manually loaded and unloaded at designated stations along the conveyor line. This approach provides flexibility in handling different profile types and sizes, ensuring precise positioning for optimal coating results. The design plans include specific areas designated for loading and unloading, equipped with ergonomic workstations to facilitate ease of operation.
By combining advanced automation with manual precision, this powder coating production line delivers high-quality finishes tailored to the unique requirements of aluminum profiles. The accompanying design drawings provide a visual guide to the system’s layout and operational flow, ensuring transparency and clarity in the setup and operation of the line.
The Process of Powder Coating Line:
| 1. Surface Preparation: | The first step in the powder coating line is the surface preparation of the aluminum profiles. This stage is essential to ensure proper adhesion of the powder coating. Surface preparation may include cleaning, degreasing, and removing any contaminants from the aluminum surfaces. |
| 2. Pre-Treatment: | After surface preparation, the aluminum profiles undergo a pre-treatment process to enhance coating adhesion and corrosion resistance. Common pre-treatment methods include chemical cleaning, phosphating, or chromate conversion coating. The pre-treatment prepares the aluminum surface for better powder adhesion and improves coating performance. |
| 3. Drying: | Once the pre-treatment is completed, the aluminum profiles are passed through drying ovens to remove any remaining moisture from the surface. Dry aluminum surfaces are crucial for proper powder coating adhesion and finish. |
| 4. Powder Coating Application: | The dried aluminum profiles are then ready for powder coating application. The powder coating material is electrostatically charged and sprayed onto the aluminum profiles using powder coating guns. The positively charged powder particles are attracted to the grounded aluminum profiles, adhering to the surface uniformly. |
| 5. Powder Curing: | After powder coating application, the aluminum profiles are transferred to curing ovens. In the curing ovens, the powder coating undergoes a thermal curing process. The oven's heat causes the powder particles to melt and flow, creating a continuous, smooth coating film. The curing process also chemically cross-links the powder particles, ensuring a durable and hardened finish. |
| 6. Cooling: | Following the curing process, the coated aluminum profiles are allowed to cool down. This cooling phase stabilizes the coating and ensures it maintains its properties and appearance. |
| 7. Quality Inspection: | After cooling, the coated aluminum profiles undergo a thorough quality inspection. The inspection involves checking the coating thickness, appearance, adhesion, and overall quality to ensure it meets the specified standards. |
Company Details
Business Type:
Manufacturer,Exporter,Trading Company
Year Established:
2007
Employee Number:
70~80
Ecer Certification：
Verified Supplier
CHG International Limited was established in 2007. With nearly 20 years of experience, our company and products have gained acceptance from a large number of customers. Our business covers the import and export of machinery and equipment, automation e... CHG International Limited was established in 2007. With nearly 20 years of experience, our company and products have gained acceptance from a large number of customers. Our business covers the import and export of machinery and equipment, automation e...
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