Double Membrane Roofs for Agricultural Slurry: Seals the tank and stores gas.

Product Specification

Double Membrane Roofs for Agricultural Slurry: Seals the tank and stores gas.

In modern agriculture, the management of waste products, particularly livestock manure and other farm byproducts, is a significant challenge. Agricultural slurry, a mixture of animal waste, water, and other organic residues, is a potential source of environmental pollution if not handled properly. Open slurry tanks can release harmful odors and greenhouse gases, primarily methane, into the atmosphere. However, with the right technology, this challenge can be transformed into a valuable opportunity. The natural anaerobic decomposition that occurs in slurry tanks produces biogas, a clean, renewable energy source. The key to capturing this energy and mitigating environmental impact is a reliable, gas-tight containment system. An effective cover not only prevents the escape of valuable gas but also controls odors and helps farmers comply with strict environmental regulations.

Shijiazhuang Zhengzhong Technology Co., Ltd. (Center Enamel), a global leader in containment solutions, has engineered the ideal solution with its Double Membrane Roofs for Agricultural Slurry. These state-of-the-art roofs are specifically designed to provide a robust, gas-tight cover that efficiently captures and safely stores the residual biogas from agricultural slurry. Our double membrane technology is an essential component for modern livestock operations and farming systems, ensuring that valuable energy is contained and ready for use. By providing a flexible, durable, and highly effective containment solution, these roofs are fundamental to maximizing the energy potential of agricultural waste, reducing operational costs, and helping farms meet their sustainability and environmental goals.

Product Advantages

Center Enamel’s Double Membrane Roofs are not a simple cover but a sophisticated, three-layer system designed for high-performance gas containment. The structure consists of an outer membrane, an inner membrane, and a bottom membrane, all working in concert with a series of precision control and safety components. This innovative design offers a multitude of advantages that directly address the core needs of agricultural slurry tanks.

The primary function of the double membrane system is to ensure exceptional airtightness and prevent the escape of biogas. The inner membrane, made from a specially formulated, corrosion-resistant, and highly flexible material, serves as the main storage vessel for the biogas. This material is chosen for its superior resistance to the corrosive gases found in biogas, ensuring a long operational life. The flexibility of the inner membrane allows it to expand and contract dynamically as gas volume changes, which is key for accommodating the fluctuating production of gas from the slurry. This dynamic storage capability is what distinguishes our system, allowing it to serve as a reliable buffer between gas production and consumption. The outer membrane, which is continuously pressurized with a small amount of air, creates a stable, protective dome over the inner membrane. This pressurized space provides structural integrity and prevents the inner membrane from being damaged by external factors like wind, rain, and snow, ensuring the system’s reliability in all weather conditions.

Another key advantage is the enhanced safety and reliability of the system. The roofs are equipped with multiple safety features, including sensitive over- and under-pressure relief systems. These systems automatically adjust to pressure fluctuations within the tank, which are a natural result of gas production and consumption. By preventing the buildup of excessive pressure or the creation of a vacuum, these systems protect the tanks from structural damage, ensuring continuous and safe operation. The materials used in the membranes are chosen for their superior resistance to the corrosive properties of biogas and UV radiation. This durability ensures the system maintains its structural integrity and performance over an extended period, requiring minimal maintenance and offering a cost-effective solution that is built to last in a variety of climates.

Furthermore, the design of our Double Membrane Roofs allows for flexibility and scalability. The modular nature of the system means it can be easily adapted to a wide range of tank sizes and shapes, making it suitable for projects of all scales, from small family farms to large industrial agricultural operations. The membranes are pre-fabricated in our state-of-the-art facility, ensuring quality control and quick on-site installation, which significantly reduces project timelines and labor costs. This adaptability, combined with the low maintenance requirements, makes our roofs a superior choice for any agricultural slurry tank application.

Company Advantages

As a globally recognized leader in bolted tank solutions, Center Enamel brings decades of experience and a deep commitment to excellence to every project. Our professional expertise and proven track record distinguish us in the market, providing customers with confidence in our products and services. We have a strong history of innovation, backed by pioneering technology—as the first manufacturer in China to produce Glass-Fused-to-Steel (GFS) tanks—and more than 20 patents in enameling technology. This deep expertise, supported by our dedicated R&D team, allows us to engineer solutions that are not only technologically advanced but also highly durable and reliable.

Our dedication to quality is demonstrated through our strict adherence to international standards. Our products and processes conform to the most demanding international benchmarks, including ISO 9001, NSF/ANSI 61, WRAS, and OSHA. These certifications provide an independent and verifiable guarantee of quality, safety, and compliance with the most stringent regulations, which is critical for successful operation in international markets. This commitment, combined with our proven global track record of successful projects in over 100 countries and collaborations with major international corporations, makes us a reliable and expert partner for any agricultural slurry project. We have a global distribution network and a team of experienced engineers who can provide expert support, from design and manufacturing to installation and after-sales service, ensuring that our products meet the highest standards of quality and performance.

Product Application Areas

Center Enamel's Double Membrane Roofs are a key component in a wide range of industrial and agricultural biogas projects, providing a reliable gas holder for various applications. In agricultural slurry tanks, the roofs are a core component of systems processing a diverse range of organic wastes, including agricultural residues, livestock manure, and food waste. This is particularly relevant for farms and agricultural facilities looking to reduce their waste disposal costs and generate revenue from their waste streams. The roofs are also widely used in municipal wastewater treatment plants to collect and hold biogas generated during the treatment of sewage sludge. This not only helps manage waste products but also turns them into a valuable energy source that can be used to power the plant, contributing to a more circular economy and reducing operational costs. Additionally, they are integral to facilities for industrial waste treatment, where organic waste from food processing, breweries, and other industries is processed to produce energy. By providing a secure sealed cover and containment for the biogas produced, these roofs help facilities handle their waste responsibly while simultaneously generating a reliable renewable energy source and controlling odors. The versatility of our roofs makes them suitable for a diverse range of applications, from small-scale digesters to large, complex industrial biogas plants.

Global Reach and Proven Excellence: Project Cases

As a premier provider of bolted tanks and containment systems, Center Enamel has established a global footprint with numerous successful projects. The following non-fictitious cases, selected from our extensive portfolio, demonstrate our capacity to deliver high-quality biogas solutions for industrial and agricultural waste treatment.

Eswatini Alcohol Wastewater Treatment Project: We supplied 2 tanks with a total capacity of 42,188 cubic meters for an alcohol wastewater treatment project in Eswatini. This project showcases our ability to provide large-scale, robust solutions for industrial fluid management, which includes the capture and storage of biogas as a valuable byproduct. The implementation of our double membrane roofs on these large-scale tanks was crucial for the efficient and safe operation of the facility.

Budweiser Beer Group Mozambique Brewery Wastewater Treatment Project: We partnered with the Budweiser Beer Group in Mozambique to deliver a wastewater treatment solution for their brewery. This project included 11 tanks with a total capacity of 9,437 cubic meters, highlighting our expertise in providing reliable and compliant infrastructure for the food and beverage industry, which often relies on biogas capture from wastewater. Our double membrane roofs provided a perfect gas-tight seal for these tanks, ensuring that the biogas was safely contained and available for reuse.

Inner Mongolia Xing'an League Bio-natural Gas Project: This project in Inner Mongolia utilized Center Enamel's technology with the supply of 4 tanks, providing a total storage capacity of 16,760 cubic meters. This case serves as a powerful example of the scalability of our technology, which can be adapted to treat a variety of organic waste streams, including those from animal sources, and turn them into bio-natural gas, a high-purity fuel. The double membrane roofs were essential for the efficient and safe storage of the raw biogas before it was upgraded.

Conclusion

The secure and efficient containment of gases is an essential factor for maximizing the benefits of anaerobic digestion. Center Enamel's Double Membrane Roofs for Agricultural Slurry offer a technologically advanced, reliable, and cost-effective solution for this critical need. By providing a perfect gas-tight cover and secure holding, these roofs empower plant operators to fully harness this valuable renewable energy source. As a committed partner in the global biogas industry, Center Enamel continues to provide innovative storage solutions that support a cleaner, more sustainable future.