30° Helix Angle Roughing End Mill With 4 Cutting Edges For Efficient Carbide

Product Description:

Carbide roughing end mills are typically made from solid carbide, a hard and durable material that is able to withstand high cutting speeds and temperatures, making it suitable for demanding machining applications.

Many carbide roughing end mills have a specialized coating applied to the cutting edges. Common coatings include TiAlN (Titanium Aluminum Nitride) and TiCN (Titanium Carbonitride) which help enhance tool life by reducing friction, dissipating heat, and improving chip evacuation.

These end mills are specifically designed with a geometry optimized for aggressive material removal. They typically have a coarse pitch and large helix angle, which helps facilitate efficient chip evacuation and prevents chip clogging while reducing cutting forces.

Carbide roughing end mills often have multiple flutes, typically three or more. The additional flutes increase the tool's cutting edge density, enabling it to remove material more rapidly. However, more flutes can lead to a smaller chip load per tooth, so it is important to consider the capabilities of the machine before selecting the ideal number of flutes.

Due to their robust design, high cutting speeds, and aggressive chip evacuation, carbide roughing end mills are able to achieve a high metal removal rate and reduce machining time.

Applications:

When selecting a carbide roughing end mill for die and mold making applications, there are several important factors to consider. Here are some key considerations:

• Material Compatibility: Die and mold making often involves working with a wide range of materials, including steels, aluminum, copper alloys, and various exotic materials. It's crucial to choose a carbide roughing end mill that is specifically designed for machining the materials commonly used in your die and mold making processes. Consider the tool's coating, geometry, and cutting parameters to ensure optimal performance and tool life for the materials you work with.
• Tool Coating: The choice of tool coating can significantly impact the performance and tool life of a carbide roughing end mill. Different coatings, such as TiAlN, TiCN, and TiAIN, offer varying levels of hardness, heat resistance, and lubricity. Select a coating that is suitable for the materials being machined, as well as the cutting conditions and desired surface finish.
• Geometry and Flute Count: The geometry and flute count of the carbide roughing end mill play a crucial role in efficient material removal and chip evacuation. Consider factors such as helix angle, rake angle, flute count, and chip breaker design. Optimal geometry and flute count will depend on the materials being machined, the machine's capabilities, and the desired balance between material removal rate and surface finish.
• Rigidity and Stability: Die and mold making often involves machining complex and intricate shapes with tight tolerances. It's essential to select a carbide roughing end mill that offers rigidity and stability during machining operations. Look for tools with a solid and robust design that can withstand the cutting forces and vibrations encountered during roughing operations.
• Cutting Parameters: Consider the recommended cutting parameters provided by the tool manufacturer. These parameters include spindle speed, feed rate, and depth of cut. Following the recommended cutting parameters will help achieve optimal tool life, surface finish, and material removal rates.
• Tool Life and Cost: Balancing tool life and cost is crucial in die and mold making, as these are often high-precision and high-value components. Evaluate the expected tool life of different carbide roughing end mills and consider the overall cost-effectiveness. While longer tool life is desirable, it's essential to find a balance between tool performance, cost, and the specific requirements of your die and mold making processes.
• Consult with Tooling Experts: It's highly recommended to consult with tooling experts, such as tool manufacturers or experienced machinists, who have expertise in die and mold making. They can provide valuable insights and recommendations based on their knowledge of specific tool designs, coatings, and materials.

Customization:

Custom Tooling End Mills - Roughing End Mill

• Brand Name: Supal
• Model Number: Roughing End Mill
• Place of Origin: Changzhou,Jiangsu,China
• Certification: ISO9001
• Minimum Order Quantity: 5PCS
• Price: To be negotiated
• Packaging Details: 1PC/TUBE
• Delivery Time: 7-15DAYS
• Payment Terms: T/T
• Supply Ability: 1000000000PCS/MONTH
• Cutting Edge Type: Square
• Shank Diameter: 12mm
• Coating: TiAlN
• Application: Roughing
• Flute Number: 4
• Specialized for roughing stainless steel and wood.

Support and Services:

We provide technical support and service for our Roughing End Mill product. Our goal is to ensure that our customers have the best possible product experience.

• 24/7 technical support by phone, email and live chat.
• Access to our online library of technical manuals and product specifications.
• Ongoing product updates and upgrades.
• Expert team of engineers and technicians available for consultation.
• On-site training and installation.
• Free product trial and demonstration.

Packing and Shipping:

Roughing End Mill Packaging and Shipping:

We package the Roughing End Mill in a cardboard box, which is then sealed with plastic wrap to ensure that the product is kept safe and secure during shipping. The box is then placed in a larger cardboard box with foam inserts for added protection. The box is then labeled with the contents and destination address and is ready to be shipped.

FAQ:

Q: What is the brand name of the product?

A: The brand name is Supal.

Q: What is the model number of the product?

A: The model number is Roughing End Mill.

Q: Where is the product made?

A: The product is made in Changzhou, Jiangsu, China.

Q: Is the product ISO 9001 certified?

A: Yes, the product is ISO 9001 certified.

Q: How many pieces are needed for the minimum order?

A: The minimum order quantity is 5 pieces.