Customizable Capacity 500-20000l/H Pasteurizer For Coconut Processing Line

Product Specification

customizable capacity 500-20000l/h Pasteurizer For Coconut Processing Line Coconut Water /Coconut Milk

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Coconut processing line Pasteurizer (coconut water/coconut milk) with a capacity of 500-20000L/h can be customized
Pasteurizers can be customized with capacities from 500 to 20,000 liters per hour and are ideal for processing coconut water and coconut milk. This system ensures the safety of the product by eliminating pathogens while maintaining its nutritional value and flavor. The following is an overview of such systems:

Pasteurizer The key components
Raw coconut processing and extraction equipment:

Automatically extract coconut water and coconut milk from raw coconuts.
Ensure a steady flow of coconut liquid into the system.
Oil storage tank:

Made of SUS304 or SUS316 stainless steel to prevent corrosion and ensure hygiene.
Store raw coconut water and coconut milk before pasteurization.
Pasteurizer:

The heat exchanger and pipes are made of SUS304 or SUS316 stainless steel.
Customizable capacities from 500 to 20,000 liters per hour.
Can be designed for different pasteurization methods (HTST or UHT).
PLC (Programmable Logic Controller):

Automate and manage the pasteurization process.
Provides precise control of temperature, flow and time.

High-pressure pump:

Ensure that the flow of coconut liquid through the system is consistent and controlled.
Heat exchanger:

Use a plate or tube design to preheat and quickly cool coconut liquid.
Made of SUS304 or SUS316 for maximum durability and hygiene.
Fixed tube:

Make sure the coconut liquid remains at the pasteurization temperature for the required time.
Cooling part:

Quickly cool pasteurized coconut liquid to prevent further cooking and maintain quality.
CIP (cleaning in place) system:

Automatically clean and sanitize Pasteurizer between processing batches.
Made of SUS304 or SUS316 to withstand aggressive cleaning agents and procedures.

Pasteurizer typical application

Pasteurizer Detailed process steps
extraction:

Raw coconuts are processed to extract coconut water and coconut milk.
The extracted liquid is transferred to storage tanks.
Warm up:

Raw coconut liquid is preheated in a heat exchanger to gradually increase the temperature and prevent thermal shock.
Pasteurization:

Quickly heat the preheated coconut liquid to pasteurization temperature.
Temperature and duration depend on method:
HTST (High Temperature Short Time): Typically heats to 72°C for 15 seconds.
UHT (Ultra High Temperature): Typically heats to 135°C to 150°C for 2-5 seconds.
PLC ensures precise control of temperature and duration.
Keep:

The coconut liquid is maintained at pasteurization temperature in an insulated tube for a period of time to ensure complete pasteurization.
cool down:

The pasteurized coconut liquid is rapidly cooled to around 4°C in the cooling section of the heat exchanger.
Rapid cooling prevents further cooking and preserves quality and nutritional value.
Post-pasteurization treatment:

Transfer the cooled, pasteurized coconut liquid to a sterilized storage tank.
Keep refrigerated until ready for packaging or further processing.
box:

Pasteurized coconut liquid is available in a variety of packaging formats, such as cartons, bottles, or bulk containers.
Ensuring products remain safe and fresh for consumers.
CIP (cleaning in place):

CIP systems automatically clean and disinfect pasteurization equipment between batches.
Ensure high hygiene standards and prevent cross-contamination.

Pasteurizer Advantages of customizable capacity pasteurizers
Scalability:

Customizable capacities range from 500 to 20,000 liters per hour and can be expanded based on production needs.
Durability and Hygiene:

SUS304 and SUS316 stainless steel offer high corrosion resistance to maintain the hygiene and longevity of your equipment.
Accuracy and consistency:

PLC accurately controls pasteurization parameters to ensure stable product quality and safety.
efficiency:

Automating operations increases throughput, reduces labor costs, and improves overall process efficiency.
Safety:

Effective pasteurization methods ensure that coconut water is safe for consumption.
Quality preserved:

Rapid cooling after pasteurization preserves the nutritional value and sensory properties of coconut liquid.
 

Pasteurizer Application areas
Food and Beverage Manufacturing:

Essential for products like coconut water, coconut milk, and other coconut beverages and foods.
Catering and catering services:

Provides safe, pasteurized coconut liquid for large-scale food preparation.

Implementing a customizable capacity Pasteurizer system ensures efficient, safe and high-quality pasteurized coconut products.