Guangdong MEI-AL Technology Co., Ltd.
| Payment Terms | L/C, T/T |
| Supply Ability | 1set/6 months |
| Delivery Time | 180-200days |
| Packaging Details | Export Stander Packing |
| Color | enjoy customization |
| capacity supply | 300t/month |
| Guarantee | 1 year |
| Material | PP,PVC,316L |
| Heating Way | Steam,Electricity |
| Brand Name | MEI-AL |
| Model Number | 300T/MONTH |
| Place of Origin | MEI-AL Factory |
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Product Specification
| Payment Terms | L/C, T/T | Supply Ability | 1set/6 months |
| Delivery Time | 180-200days | Packaging Details | Export Stander Packing |
| Color | enjoy customization | capacity supply | 300t/month |
| Guarantee | 1 year | Material | PP,PVC,316L |
| Heating Way | Steam,Electricity | Brand Name | MEI-AL |
| Model Number | 300T/MONTH | Place of Origin | MEI-AL Factory |
| High Light | Customization Anodizing Production Line ，Automatic Vertical Anodizing Production Line ，300 Ton/Month Anodizing Production Line | ||
Customization automatic vertical 300 Ton/Month aluminum anodizing production line
Customization 300T automatic Anodizing Production Line
一.Production Description
1.Variations in the thickness of the anodized layer can affect corrosion resistance and appearance.
2.Aluminum anodizing is an electrochemical process that converts the surface of aluminum into a decorative, durable, and corrosion-resistant anodic oxide finish
3.The process involves immersing the aluminum part in an electrolytic solution, typically containing sulfuric or chromic acid, and passing an electric current through it
二. Design Condition
| 1 | Alloy | Aluminium 6061 to 6063 or others |
| 2 | Anodizing film thinkness | 10~ 12µm micron |
| 3 | Average coverage area | 350m²/T (ton) |
| 4 | Max aluminium profile length | 6500mm |
| 5 | Extrusion ratio | 2.5kg/m² |
| 6 | Working hour/m | 300d/m x 20h/d = 600h/m |
| 7 | Racking system | Three fixtures /rack |
| 8 | Racking operation | Manual |
| 9 | Equipment Usage Rate | 0.9 |
| 10 | Power supply | AC 3phase 380v 50hz |
| 11 | Control Power | AC220V 50Hz |
| 12 | Water supply | 2kg/cm²·G |
| 13 | Hot steam | 6kg/cm²·G |
| 14 | Compressor air | 6kg/cm²·G |
三.Process Tank
| 1 | Degreasing 【Free sulfuric acid 180±30 g/l】 | 1 Tank |
| 2 | Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 | 2 Tanks |
| 3 | Neutralization 【Free sulfuric acid180±20g/l】 | 1 Tank |
| 4 | Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 | 5 Tanks |
| 5 | Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 | 2 Tanks |
| 6 | Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 | 3 Tank |
四. Treatment Process:
(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um
1) Clour process: Mix Salts
2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)
3) Current density: 70A
4) Process time: 2-8min
6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min
五. Design Parameter and Setting
1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:
( 2rack x 5 tank x 60min/h) ÷40min x600 hour =9000jig(rack)
2) Design 50m²/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 9000jig(rack)x 50m² /jig =450000m²
2. Anodizing treatment weight:
Monthly output : 450000m²÷350m²/T*0.3=385T≧300T
3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank
Power Rectifier : 15000A =5unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank
Colour Rectifier : 8000A =2 unit
六. Process Chat
| Discription for Un | ||
| 1 | De | Degreasing |
| 2 | Rs | Rinsing |
| 3 | HW Rs | Hot Water Rinsing |
| 4 | AE | Alkaline Etching |
| 5 | Ne | Neutralization |
| 6 | An | Anodizing |
| 7 | Cl | Coloring |
| 8 | Sl | Sealing |
| 9 | MU | Material Unloading |
| 10 | Pc | Packing |
catalogue uploading:http://www.mei-alu.com
PDF Gallery_20240719_102320.pdf01_0.pdf04.pdf07.pdf10_0.pdf12.pdf15_0.pdf18.pdf
Company Details
Business Type:
Manufacturer
Year Established:
2011
Total Annual:
430000-10000000
Employee Number:
50~90
Ecer Certification：
Verified Supplier
MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...
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