Payment Terms | T/T |
Supply Ability | 1set/6 months |
Delivery Time | 180-200days |
Packaging Details | Export Stander Packing |
monthly production | 2000T/Month |
Feature | Smart inventory management |
Advantage | Environmental Sustainability |
Max Profile Length | 6500mm |
Tanks Inside Size | 8000*width*3500 |
Voltage | 380V~415v |
Brand Name | MEI-AL |
Model Number | APL-2000T |
Place of Origin | CHINA |
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Product Specification
Payment Terms | T/T | Supply Ability | 1set/6 months |
Delivery Time | 180-200days | Packaging Details | Export Stander Packing |
monthly production | 2000T/Month | Feature | Smart inventory management |
Advantage | Environmental Sustainability | Max Profile Length | 6500mm |
Tanks Inside Size | 8000*width*3500 | Voltage | 380V~415v |
Brand Name | MEI-AL | Model Number | APL-2000T |
Place of Origin | CHINA | ||
High Light | window Anodizing Production Line ,2000T/M Anodizing Production Line ,Aluminum profile Anodizing Production Line |
2000T/M Aluminum profile Anodizing Production Line for window
一. Product description:
1.Anodizing facilities are deploying intelligent workflow management platforms that automate the coordination of various production, quality, and maintenance processes, optimizing resource allocation, streamlining decision-making, and enhancing overall operational efficiency.
2.Anodizing production lines are integrating additive manufacturing capabilities to produce custom-designed spare parts and components on-demand, reducing inventory costs, lead times, and the risk of production downtime due to part unavailability.
3.Anodizing production lines are employing adaptive control systems that continuously monitor and adjust process parameters in real-time, based on feedback from in-line sensors and advanced analytics, to maintain optimal coating quality and consistency, even in the face of changing environmental conditions or material variations.
二. Design Condition:
1 | Alloy | Aluminium 6061 to 6063 or others |
2 | Anodizing film thinkness | The desired anodizing film thickness is 10-12µm (microns) |
3 | Average coverage area | The average coverage area is 350m² per ton of aluminum profiles |
4 | Maximum aluminum profile length | 6500mm |
5 | Extrusion ratio | 2.5kg/m² |
6 | Working hour/m | 300d/m x 20h/d = 600h/m |
7 | Racking system | Three fixtures /rack |
8 | Racking operation | Manual |
9 | Equipment Usage Rate | 0.9 |
10 | Power supply | AC 3phase 380v 50hz |
11 | Control Power | AC220V 50Hz |
12 | Water supply | 2kg/cm²·G |
13 | Hot steam | 6kg/cm²·G |
14 | Compressor air | 6kg/cm²·G |
四. Treatment Process:
(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um
1) Clour process: Mix Salts
2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)
3) Current density: 70A
4) Process time: 2-8min
6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity: 6jig(rack)/tank x 1 tank
3) Process time 10-15min
五.Process Tank
六. Design Parameter and Setting
1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:
( 3 rack x 6 tank x 60min/h) ÷40min x600 hour =16200jig(rack)
2) Design 50m²/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 16200jig(rack)x 50m² /jig =810000m²
2. Anodizing treatment weight:
Monthly output : 810000m²÷350m²/T*0.9=2082T≧2000T
3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank
Power Rectifier : 15000A =6unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank
Colour Rectifier : 8000A =3 unit
七. Process Chat
Discription for Un | ||
1 | De | Degreasing |
2 | Rs | Rinsing |
3 | HW Rs | Hot Water Rinsing |
4 | AE | Alkaline Etching |
5 | Ne | Neutralization |
6 | An | Anodizing |
7 | Cl | Coloring |
8 | Sl | Sealing |
9 | MU | Material Unloading |
10 | Pc | Packing |
Company Details
Business Type:
Manufacturer
Year Established:
2011
Total Annual:
430000-10000000
Employee Number:
50~90
Ecer Certification:
Verified Supplier
MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...
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