Guangdong MEI-AL Technology Co., Ltd.
| Payment Terms | T/T |
| Supply Ability | 1500T/month |
| Delivery Time | 180-200days |
| Packaging Details | Export Stander Packing |
| Tank Size | Customizable |
| Max Profile Length | 6500mm |
| Alloy | 6063 |
| Conveyor System | Chain conveyor/Belt conveyor |
| San Surface Type | Alkaline sand,Acid san |
| Brand Name | MEI-AL |
| Model Number | APL-1500T |
| Place of Origin | CHINA |
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Product Specification
| Payment Terms | T/T | Supply Ability | 1500T/month |
| Delivery Time | 180-200days | Packaging Details | Export Stander Packing |
| Tank Size | Customizable | Max Profile Length | 6500mm |
| Alloy | 6063 | Conveyor System | Chain conveyor/Belt conveyor |
| San Surface Type | Alkaline sand,Acid san | Brand Name | MEI-AL |
| Model Number | APL-1500T | Place of Origin | CHINA |
| High Light | 1500Ton/M Oxidation Production Line ，Advanced Waste Management Oxidation Production Line | ||
1500Ton / M Oxidation Production Line with Advanced waste management
一.Description
1.Anodizing production lines typically consist of a series of precise steps, from pretreatment to oxidation, and then to post-treatment, each of which is crucial.
2.The intelligence and automation of the anodizing production line are signs of its modernization. By introducing IoT technology, production lines can monitor and adjust process parameters in real-time, ensuring consistency and reducing waste. Automated equipment improves production efficiency and reduces errors caused by manual intervention.
3.In addition, environmental protection is another major concern of modern anodizing production lines. The use of fluorine free chemicals and bio based cleaning agents, as well as the implementation of water circulation systems and heat recovery, are all aimed at reducing environmental impact and achieving sustainable production.
二. Design Condition
| 1 | Alloy | Aluminium 6061 to 6063 or others |
| 2 | Anodizing film thinkness | 10~ 12µm micron |
| 3 | Average coverage area | 350m²/T (ton) |
| 4 | Max aluminium profile length | 6500mm |
| 5 | Extrusion ratio | 2.5kg/m² |
| 6 | Working hour/m | 300d/m x 20h/d = 600h/m |
| 7 | Racking system | Three fixtures /rack |
| 8 | Racking operation | Manual |
| 9 | Equipment Usage Rate | 0.9 |
| 10 | Power supply | AC 3phase 380v 50hz |
| 11 | Control Power | AC220V 50Hz |
| 12 | Water supply | 2kg/cm²·G |
| 13 | Hot steam | 6kg/cm²·G |
| 14 | Compressor air | 6kg/cm²·G |
三.Process Tank
四. Treatment Process:
(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um
1) Clour process: Mix Salts
2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)
3) Current density: 70A
4) Process time: 2-8min
6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity: 6jig(rack)/tank x 1 tank
3) Process time 10-15min
五. Design Parameter and Setting
1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:
( 3 rack x 5 tank x 60min/h) ÷40min x600 hour =13500jig(rack)
2) Design 50m²/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 13500jig(rack)x 50m² /jig =675000m²
2. Anodizing treatment weight:
Monthly output : 675000m²÷350m²/T*0.9=1735T≧1500T
3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank
Power Rectifier : 15000A =3unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank
Colour Rectifier : 8000A =3 unit
六. Process Chat
| Discription for Un | ||
| 1 | De | Degreasing |
| 2 | Rs | Rinsing |
| 3 | HW Rs | Hot Water Rinsing |
| 4 | AE | Alkaline Etching |
| 5 | Ne | Neutralization |
| 6 | An | Anodizing |
| 7 | Cl | Coloring |
| 8 | Sl | Sealing |
| 9 | MU | Material Unloading |
| 10 | Pc | Packing |
Company Details
Business Type:
Manufacturer
Year Established:
2011
Total Annual:
430000-10000000
Employee Number:
50~90
Ecer Certification：
Verified Supplier
MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...
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