Payment Terms | T/T |
Supply Ability | 1set/6 months |
Delivery Time | 180-200days |
Packaging Details | Export Stander Packing |
Output | 2000T/month |
Feature | Minimal waste generation |
Advantage | Enhanced Corrosion Resistance |
Anodizing Film Thickness | 8-12µm |
Max Profile Length | 6500mm |
Colour | Silver Bronze Brown Black Champagne Gold |
Brand Name | MEI-AL |
Model Number | APL-2000T |
Place of Origin | CHINA |
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Product Specification
Payment Terms | T/T | Supply Ability | 1set/6 months |
Delivery Time | 180-200days | Packaging Details | Export Stander Packing |
Output | 2000T/month | Feature | Minimal waste generation |
Advantage | Enhanced Corrosion Resistance | Anodizing Film Thickness | 8-12µm |
Max Profile Length | 6500mm | Colour | Silver Bronze Brown Black Champagne Gold |
Brand Name | MEI-AL | Model Number | APL-2000T |
Place of Origin | CHINA | ||
High Light | Minimal waste generation Anodizing Production Line ,2000T/month Anodizing Production Line ,Minimal waste generation Anodizing Line |
2000T/month Minimal waste generation Anodizing Production Line
一. Production Description:
1.Anodizing production lines often include pre-treatment processes to prepare parts for anodizing.
2.Anodizing production lines can offer a range of color options for anodized coatings.
3.Anodizing production lines incorporate mechanisms for controlling the thickness of the anodized coatings.
二. Design Condition:
1 | Alloy | Aluminium 6061 to 6063 or others |
2 | Anodizing film thinkness | The desired anodizing film thickness is 10-12µm (microns) |
3 | Average coverage area | The average coverage area is 350m² per ton of aluminum profiles |
4 | Maximum aluminum profile length | 6500mm |
5 | Extrusion ratio | 2.5kg/m² |
6 | Working hour/m | 300d/m x 20h/d = 600h/m |
7 | Racking system | Three fixtures /rack |
8 | Racking operation | Manual |
9 | Equipment Usage Rate | 0.9 |
10 | Power supply | AC 3phase 380v 50hz |
11 | Control Power | AC220V 50Hz |
12 | Water supply | 2kg/cm²·G |
13 | Hot steam | 6kg/cm²·G |
14 | Compressor air | 6kg/cm²·G |
三. Treatment Process:
(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um
1) Clour process: Mix Salts
2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)
3) Current density: 70A
4) Process time: 2-8min
6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity: 6jig(rack)/tank x 1 tank
3) Process time 10-15min
四.Process Tank
五. Design Parameter and Setting
1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:
( 3 rack x 6 tank x 60min/h) ÷40min x600 hour =16200jig(rack)
2) Design 50m²/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 16200jig(rack)x 50m² /jig =810000m²
2. Anodizing treatment weight:
Monthly output : 810000m²÷350m²/T*0.9=2082T≧2000T
3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank
Power Rectifier : 15000A =6unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank
Colour Rectifier : 8000A =3 unit
六. Process Chat
Discription for Un | ||
1 | De | Degreasing |
2 | Rs | Rinsing |
3 | HW Rs | Hot Water Rinsing |
4 | AE | Alkaline Etching |
5 | Ne | Neutralization |
6 | An | Anodizing |
7 | Cl | Coloring |
8 | Sl | Sealing |
9 | MU | Material Unloading |
10 | Pc | Packing |
Company Details
Business Type:
Manufacturer
Year Established:
2011
Total Annual:
430000-10000000
Employee Number:
50~90
Ecer Certification:
Verified Supplier
MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...
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