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Sullair Pipeline Filter Element 39241195 - High Quality Screw Air Compressor Parts
Product Introduction: Pipeline Filter Element
What is a Pipeline Filter Element?
A Pipeline Filter Element is the core consumable component of an in-line filter housing, designed to remove contaminants from fluids (liquids or gases) as they flow through a pipeline system. This precision-engineered, porous barrier traps and retains unwanted particles—such as dirt, rust, scale, sediment, and other solid impurities—while allowing clean fluid to pass through, ensuring protection and efficiency for downstream equipment and processes.
Key Functions & Purposes
The primary function of a pipeline filter element is to safeguard system integrity. Its specific purposes include:
Contaminant Removal: Capturing and holding particulate matter to maintain fluid cleanliness
Equipment Protection: Shielding sensitive components (pumps, valves, nozzles) from wear, clogging, and damage
Process Quality Assurance: Ensuring product purity in industries like food & beverage, pharmaceuticals, and chemicals
System Efficiency Maintenance: Preventing pressure drops and flow restrictions caused by debris accumulation
Extended Fluid Life: Reducing the frequency of fluid changes by keeping oils, fuels, and process liquids clean
How It Works (Operating Principle)
Pipeline filter elements operate primarily through depth filtration:
Contaminated Inflow: Fluid enters the filter housing and is directed to the outside of the filter element
Filtration: The fluid is forced through the porous media of the element. Contaminants are trapped throughout the entire depth of the media via:
Adsorption: Particles sticking to the media fibers
Impaction: Larger particles directly colliding with fibers
Inertial & Diffusion: Fine particles being caught through erratic movement
Clean Outflow: Purified fluid exits from the inner core of the element and continues through the pipeline
Contaminant Retention: Debris accumulates on the outer surface and within the media matrix, creating a pressure differential that signals the need for replacement
Key Features & Benefits
Feature
Benefit
High Dirt Holding Capacity
Long service life, reducing change-out frequency and maintenance costs
Precise Filtration Ratings
Available in absolute and nominal micron ratings (1, 5, 10, 25, 100 micron) to meet specific system protection levels
Optimized Media
Materials (glass fiber, cellulose, synthetic, wire mesh) selected for efficiency, compatibility, and durability
Robust Construction
Strong center tubes and end caps prevent collapse under high pressure differentials
Bypass Valve Protection
Integral bypass valve allows uninterrupted flow if element becomes completely plugged
Standardized Sizes
Designed to fit industry-standard filter housings (¾", 1", 2", 4" OD, various lengths)
Common Types of Pipeline Filter Elements
Type
Media / Construction
Primary Application
String Wound
Cotton, polypropylene, or glass fiber yarn wound around a core
General purpose; cost-effective removal of sediment and particles from water, oils, solvents
Pleated
Paper, cellulose, or synthetic media folded into pleats to maximize surface area
High-efficiency filtration for hydraulic oil, fuel, chemicals, and process liquids
Sintered Mesh/Wire
Multiple layers of stainless steel wire mesh sintered together
High-temperature and high-pressure applications; excellent chemical resistance and cleanability
Resin Bonded
Fibers bonded with resin for a rigid, porous structure
Economic alternative for coarse filtration in industrial fluids
Activated Carbon
Impregnated with carbon to adsorb chlorine, taste, odor, and organic compounds
Water purification, chemical processing, odor removal
Technical Specifications
Filtration Rating: Nominal (percentage of particles of a given size captured) and Absolute (largest particle that can pass through)
Beta Ratio (βx): Measure of efficiency (β₅ = 1000 means 99.9% of particles 5µm and larger are captured)
Dirt Holding Capacity: Grams of standard test contaminant held at a specific pressure drop
Collapse/Burst Pressure: Maximum pressure differential the element can withstand
Media Material: Cellulose, Microglass, Synthetic (polypropylene, polyester), Stainless Steel Mesh
End Cap Material: Steel, plastic, or composite; compatible with various fluids
Seals: Buna-N, Viton, EPDM, or Silicone O-rings
Industries & Applications
Pipeline filter elements are critical in virtually every sector:
Water & Wastewater: Pre-filtration, pump protection, filter backwashing
Oil & Gas: Fuel filtration, produced water treatment, pipeline scrubbers
Chemical Processing: Filtering process fluids, catalysts, and additives
Food & Beverage: Product clarification, ingredient filtration, CIP systems
Pharmaceutical: Pre-filtration of process water and solvents
Power Generation: Lube oil, seal oil, and turbine fuel filtration
Application: (e.g., Hydraulic Oil Return Line, Process Water Intake, Fuel Polishing)
Fluid Type: (e.g., Water, Petroleum Oil, Chemical Solvent, Natural Gas)
Operating Parameters: System pressure and temperature
Don't risk equipment failure. Ensure optimal performance by using high-quality pipeline filter elements. Contact our filtration specialists today for cross-reference and technical assistance.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Distributor/Wholesaler,Exporter
Year Established:
2012
Total Annual:
10000000-50000000
Employee Number:
100~120
Ecer Certification：
Verified Supplier
Shanyan Industrial (Shanghai) Co., Ltd, & Quansi Industrial (Guanyun)Co.,Ltd a leading manufacturer and supplier of air compressor accessories.like Atlas, Gardner Denver,Ingersoll Rand,CompAir,Sullair,Fusheng, Kobelco,Unites,Bolete and so on. Our factory specializes in producing high-quali... Shanyan Industrial (Shanghai) Co., Ltd, & Quansi Industrial (Guanyun)Co.,Ltd a leading manufacturer and supplier of air compressor accessories.like Atlas, Gardner Denver,Ingersoll Rand,CompAir,Sullair,Fusheng, Kobelco,Unites,Bolete and so on. Our factory specializes in producing high-quali...
