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Low Voltage MIG Welding Manipulator , Rotary Table Welding Positioner Equipment

Categories MIG Welding Manipulator
Brand Name: Nantong Zhenkang
Model Number: ZK1400-06
Certification: CE , ISO9001 , ISO14001
Place of Origin: China
MOQ: 1 set
Price: Negotiation
Payment Terms: T/T, L/C
Supply Ability: 500/Month
Delivery Time: 7 - 10 Working days
Packaging Details: Export standard plywood case, Metal seal box
Other name: Arc MIG welding robot
Installation: Ground, lifting, hanging
Input power: 3P AC220V 50Hz
Function: Arc mig welding
Type: Articulated
Driving method: AC motor driving
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    Low Voltage MIG Welding Manipulator , Rotary Table Welding Positioner Equipment

    Shaft Welding Robot Workstation Low-voltage Electrical Shaft, MIG Welding Manipulator


    The shaft welding robot workstation is a special equipment specially developed for the shaft welding in the universal circuit breaker in the low - voltage electrical industry. A special rotary - axis welding robot workstation has been introduced.


    The shaft welding robot workstation consists of an arc welding robot, a welding power source, a welding gun wire feeding mechanism, a rotary double station positioner, a fixture and a control system. The workstation is used for the welding of various types of workpieces with the rotating shaft as the base body (with several cantilever arms on the top), and various types of shaft automatic welding can be realized by using different clamps in the same workstation. The welding is now highly accurate in position. Due to the use of the double - position positioner, the other parts can be disassembled and assembled while welding, which greatly improves the efficiency.


    Technical indicators: shaft diameter: Ф10-50mm, length 300-900mm, welding speed 3-5mm/s, welding process using MAG mixed gas protection welding, positioner rotation, displacement accuracy of 0.05mm.


    It is widely used in high - quality, high - precision welding of various types of workpieces for rotating shafts, and is suitable for electric power, electrical, mechanical, automotive and other industries. If manual arc welding is used for shaft welding, the labor intensity of the workers is extremely high, the consistency of the products is poor, and the production efficiency is low, only 2-3 pieces/hour. With the automatic welding station, the output can reach 15-20 pieces / hour, and the welding quality and product consistency are also greatly improved.


    MIG welding manipulator body specification


    Robot modelGNS1400W - 06
    ApplicationArc welding
    MountingVertical ground, lifting, hanging
    Number of axes6
    Max payload10 kg
    Max working radius1400mm
    Repeated posiontioning accuracy0.07mm
    Body total weightKG185KG
    Operating environmentTemperature0℃ - 45℃
    Humidity20% - 80%
    OthersKeep away from corrosive gases or liquids or explosive gases,
    Keep away from water, oil, dust
    Keep away from source, magnetic field, high frequency signal source
    Power capacity6KVA (Robot) + 24KVA (Welding source)

    PerformanceMotion rangeMax speedLoad capacity
    J1±160°176.7 °/s511Nm
    J2-72° ~ +110°173.6 °/s416Nm
    J3-120 ° ~ +70°170.0 °/s188Nm
    J4±150°295.9 °/s1Nm
    J5-110 ° ~ +105°197.3 °/s44Nm 0.30kg.㎡
    J6±320°194.6 °/s68Nm 0.05kg.㎡

    MIG welding manipulator excellent performance


    Precision

    Unit:mm


    TypeActual data (Genius)Reference data (Import)Test speedTest scheme
    Position repeatability RP0.063± 0.0760m/minA
    Tracking accuracy ATp0.3220.5003m/minB
    Track repeatability RTP0.060--2m/minA
    Track speed accuracy0.034%--2m/minA
    Track speed repeatability RV0.025%--2m/minA
    Position overshoot0.0520.0502m/minA
    Big circle roundness10.617--2m/minA
    Big circle roundness20.402--2m/minB
    Small circle roundness0.2860.3002m/minA


    Noise

    Unit:dB


    Motion positionThe 1st axisThe 2nd axisThe 3rd axisThe 4th axisThe 5th axisThe 6th axis6 axises linkage
    Measured value65.6-7061.8-66.858.4-66.362.7-67.761.2-69.158.4-62.462.4-68.3


    ★ Noted
    1. The speed was 100%, the ambient noise was 54.3dB, and the ambient temperature was 15.9°C.
    2. Using the pulse sound level meter (HS5660B), the measured value is measured from the distance of 1 m from the measured position.


    Welding effect


    1. The surface has no rust, no high height, the welding is full and the interface is firm.
    2. The welding is consistent and does not need to be polished or reduced by two-thirds.
    3. There are no pores, cracks, unfused, slag inclusions, welds, flying rafts, crater cracks, etc. on the surface.











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