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PUNCH Auto Parts Mould Multi - Cavity DME Base For Automobile

Categories Auto Parts Mould
Place of Origin: Dongguan,China
Brand Name: SHINY
Certification: ISO9001: 2008
Model Number: SY-12100
MOQ: 1 SET
Packaging Details: Wooden case or Wooden case with steel frame
Delivery Time: 40 T1
Payment Terms: T/T
Supply Ability: 60 sets/month
Part Name: Auto Parts
Runner: Hot runner
Mould Weight: 2500kg
Locating Ring Dimension: Ф3.99
KO Pattern: 7”x7”
Sprue Radius: SR 1/2
Ejection Type: Pins, Sleeves
Mold Life: 1000k shots
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    PUNCH Auto Parts Mould Multi - Cavity DME Base For Automobile


    PUNCH Auto Parts Mould Multi - Cavity DME Base For Automobile


    Quick Detail:


    1. Cavity material: H13 HRC48-52

    2. Mold life: 1000k shots or according to customers quantity condition to decide it with saving cost for our customers.

    3. Gate type: Edge gate, Sub-gate, Direct gate, fan gate, point gate, valve gate, tip gate etc according to our customers requires.

    4. The part name: Auto Parts (plastic injection mold)

    5. Plastic material: PC+ABS

    6. Standard of mold accessories: LKM, DME, HASCO, MISUMI, Meusburger, CUMSA, Progressive, INCORE, HRS, Husky, YUDO, PETS, MOLD-MASTER, MERKLE, Parker, HPS, LKM, EUCHNER, RJG, cilpres, NITTO, CRACK, ASSAB, GSW DIN standard, BOHLER, AISI standard, DAIDO JIS standard, PUNCH etc according to our customers requires.

    7. Mold base standard: LKM Local standard, DME or HASCO,Customize according to customers' requirements


    Description:


    Mold construction description: Hot runner system, sliders, lifters many inserts, 2 plates

    The part name: Auto Parts

    Locating ring Dimension: Ф3.99",

    KO Pattern: 7”x7”

    Mold type: Plastic Injection Mould with hot runner system

    Part Material: PC+ABS

    Sprue Radius: SR 1/2"

    Ejection type: Pins, Sleeves


    This product is made of ABS+PC plastic material and it is one of the components of the reputable brand Auto. The mold construction is complicated and there are many inserts, sliders, lifters and ejection pins, so it has a very high technical requirement for the mould design. The mould is a hot runner mould with the best water cooling system and the part can be molded by automatically.


    This part has very high appearance requirements, the defect showed below will not be acceptable, for example, weld line, Dark Sport,Sliver Marks,Gas Trap Effect,Visible Ejector Marks,Deformation,Short shot Filling,Burnt Streaks,Sink Marks,Flash,Over dimension,Under dimension,Stress Crack etc. Moreover, the product finishing surface must meet the requires more than SPI-SPE B-1.


    This mould is made in Shiny Mould Factory. It is a mould exported to USA, with complicated structures and high quality requests. Customer needs mold life to be over 1 million shots. We can ensure this mold life and give warrant to our customer that once some mould components are broken during working, if it is caused not by the operation fault from the workers, we can provide new mould components to them free of charge.


    Because using Hot Runner system, the mold will have the key advantages showed below:

    1. Elimination of the Runner

    2. Cycle Time Reduction/Lower Processing Costs

    3. Improved Molding System Efficiency

    4. Optimal Part Quality

    5. Molding Automation

    6. Design Flexibility, where flexibility in gate location can help optimize cavity orientation, cooling and mold simplification.

    7. Balanced Melt Flow


    Specifications:


    1.name

    Auto Parts (plastic injection mold)

    2.Plastic material

    PC+ABS,PP,PE,PA,PC,ABS,POM,PVC,PMMA,PS,PPO,ASA,TPU,TPR,EVA,PP+GF,PC+GF,

    POM+GF,PA+GF,PPT,PET,PETG,SEBS etc.

    3.mould base material

    S50C,P20,S136 etc

    4.cavity material

    H13 HRC48-52, S136, 420, P20, D2, 1040, 0-1, S-7, A2, 1.2344, 1.2083, 1.2311, 1.2739, 1.2343, 1.2510, 1.2767,NAK80,SKD61,718,738,DF-2 etc

    5.mold life

    1000k shots or according to customers quantity condition to decide it with saving cost for our customers.

    6.cavity number

    2

    7.runner

    Hot runner

    8.gate type

    Edge gate, Sub-gate, Direct gate, fan gate, point gate, valve gate, tip gate etc according to our customers requires.

    9.mould weight

    2500kg

    10. mould base standard

    LKM Local standard, DME or HASCO,Customize according to customers' requirements

    11.cycle time

    48 second

    12. standard of mold accessories

    LKM, DME, HASCO, MISUMI, Meusburger, CUMSA, Progressive, INCORE, HRS, Husky, YUDO, PETS, MOLD-MASTER, MERKLE, Parker, HPS, LKM, EUCHNER, RJG, cilpres, NITTO, CRACK, ASSAB, GSW DIN standard, BOHLER, AISI standard, DAIDO JIS standard, PUNCH etc according to our customers requires.

    13.design software

    Auto CAD ,UG, Pro-E ,Solid Works, Mold flow, etc.

    14. File Formats

    Auto CAD (DWG), DXF, JPG or JEPG, PDF, Pro-E or Pro/Engineer(DRW,PRT), IGES, STEP,XTL,UG parts etc.

    15. injection molding machine

    About 400T

    16. MOQ

    1 set

    17. payment

    T/T, To be negotiated

    18.package

    Wooden case or Wooden box with steel frame

    19. delivery time(day)

    40T1 according to customers' requirements

    20. OEM or ODM

    is available

    21. mould logo

    Based on customer requires

    22. after-sales service

    one year is warranties


    Applications:


    Molding the plastic product by plastic injection machine


    SHINY MOLD management introduction


    In order to ensure mold quality, complete customer mold in time and make processing technic and mold structure more reasonable in mold design and manufacture, The company added various review in various stages of mold design and manufacturing, at the same time, we also check everybody on work schedule, work quality, workload, etc, which will greatly mobilize the enthusiasm of the staff work.

    1. Making mold progress schedule and evaluation based on standard time node.

    2. Making everybody workload based on standard man-hour quota.

    3.Work quality evaluation, design and manufacture of abnormal reward and punishment based on our QC record.


    Review on the mold structure and processing technic:


    1. Mold preliminary review: According to customer requirements to making the mold specification table, and determining the mold parting line, the slider or lifter structure, mold insert type, ejector type, cooling water method and plastic product issue by the design director, project director and deputy general manager. The design engineer makes the DFM report according to the mold preliminary report, drawing 2D mold structure drawing or 3D drawing.

    2. Review before cutting steel: When the custom confirms the mold trial date, project engineer must arrange the mold Kick off meeting immediately. After that, on the same date, design engineer must complete the drawings needed to modify and book bulk raw materials such as mold base and cavity insert. The meeting mainly review mold runner system, the parting line, ejection mechanism, cooling water system, mold component strength and whether to meet customer requirements and standards etc.

    3.processing technic review: mainly review manufacturing processing and assembling processing, the 3D mold drawing details, see whether mold parts processing is too difficult, whether can ensure the quality requirements, if manufacturing processing and assembling processing is economical , if mold clearance, part number and standard is in accordance with the requirements of the company to do.


    Competitive Advantage:


    1-SHINY can make mold according to the standard showed below, for example,LKM,DME,HASCO, MISUMI, Meusburger, CUMSA, Progressive,ETC,we have many world class supplier to meet our mold requires, for example, INCORE, HRS, Husky, YUDO, PETS, MOLD-MASTER, MERKLE, Parker, HPS,AHP Merkle,LKM, EUCHNER, RJG, cilpres, NITTO, CRACK, ASSAB, GSW DIN standard, BOHLER, AISI, DAIDO JIS standard, PUNCH etc. We can complete reach the customer’s requirement because of the excellent skills, experienced design capability and software,( for example Auto CAD,UG, Pro/E ,Solid Works, Mold flow etc)complete procession equipment, strict quality control system.

    2- SHINY has widely served in the field of plastic injection mold, die casting mold, precision plastic mold, double-color mold with more than 10-years experience for auto parts, home appliance, electronic, pipe connector, gear, fitness equipment, medical treatments. Aluminum alloy, zinc alloy and magnesium alloy products etc.

    3- Software and Hardware well equipped. For example, high speed CNC with 2µm high-precision, CMM with 1µm high-precision, slow Wire Cut Machine with SODICK, Mirror EDM with SODICK, Milling and Precision Grinder machine with 2µm high-precision, at the same time, we also install these software like Auto CAD,UG, Pro/E ,Solid Works, Mold flow etc.

    4- We offer advanced R$D service and best engineer to our customers, DFM and Mold Flow Analysis.

    5- High quality, competitive price, on time delivery and excellent service.

    6- Patient communication, during the design, we know customer’s all side requests trough deeper communication.

    7- Series service of design, prototyping, painting, silk-printing and assembly (2 assembly lines for finished products)

    8-SHINY uphold the quality first, the user-oriented management philosophy and dedication to customer service, SHINY MOLD management introduction is showed below.


    Quality PUNCH Auto Parts Mould Multi - Cavity DME Base For Automobile for sale
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