Plastic 5 Axis CNC Machining Parts Automotive Aerospace

Product Specification

China Plastic CNC 5-Axis Machining Parts

Product Details
Product Name: China Plastic CNC 5-Axis Machining Parts
Material: Plastic
Machining Process: CNC Machining
Machining Equipment: 5-axis CNC Machining Center
Tolerance: ±0.05mm
Surface Treatment: As Machined
Production Type: Mass Production
Specification: Customized
Trade Terms: EXW or as Customers' Requirements
Origin: Dongguan, China

CNC Machining Product Description

What Is 5-Axis CNC Machining

A 5-axis machine tool relies on a tool that moves in 5 different directions – X, Y, Z, and A and B around which the tool rotates. Using a 5-axis CNC machine allows the operator to approach a part from all directions in a single operation, eliminating the need to manually reposition the workpiece between operations. 5-axis CNC machining saves time and is ideal for manufacturing complex and precision parts, such as those found in the medical, oil and gas, and aerospace industries. There are several different types of 5-axis machine tools product teams should be aware of, including index 5-axis CNC machines, continuous 5-axis CNC machines, and milling CNC centers.

As with 3-axis CNC milling, the tool moves along only 3 axes in indexed 5-axis CNC machining and does not maintain continuous contact with the workpiece. However, the work table and cutter head can be rotated automatically in both directions. Indexed 5-axis machining is excellent for manufacturing housings, clamps, and fixtures. It lies between three-axis CNC milling and continuous 5-axis CNC machining in terms of speed, accuracy, and ability to handle complex geometric shapes.

In continuous 5-axis CNC machining, the tool and workpiece can rotate and move simultaneously during operation, saving time and allowing operators to create complex geometric shapes with organic surfaces. Continuous 5-axis CNC machining offers improved surface finish, speed, and dimensional stability, but it has the highest cost per part.

5-Axis CNC Machining vs. 3+2-Axis CNC Machining

Many people tend to confuse these two techniques. 5-axis CNC machining, also known as continuous 5-axis machining, involves the continuous rotation of cutting tools along five axes. In contrast, 3+2-axis machining executes a 3-axis program. During this process, the cutting tool is locked at an angle. The two rotary axes determine this angle.
The main advantage of 5-axis over 3+2-axis CNC machining is speed. The latter involves constant stopping and starting of the machine between each tool orientation. However, the former completes the cutting in a single operation. Furthermore, 5-axis machining is more suitable for complex surfaces, while 3+2-axis CNC machining works mainly for plane processing.
Since 5-axis machines require lesser clamps and no special fixture, the machining cost is lower than with 3+2-axis counterparts. However, you should note that the programming involved with the 5-axis technology is much more complicated than the 3+2-axis machining.

FAQ

Q: How Can I get a quotation?
A: Please provide 2D(or 3D) files or samples. Draw format: IGS, STEP, STP, JPEG, PDF, DWG, DXF, CAD etc.

Q: What is your machining scope?
A: CNC or non CNC machining(include turning and milling), grinding, punching, laser printing(logo) /engraving, Wire EDM service.

Q: How quickly can you provide me a quotation?
A: Quotations are turned around usually in 24 hours (during business hours) depending on complexity.

Q: What's the timeframe to produce my parts?
A: Typically around 3-4 weeks lead time for production, but that may vary depending on our workloads and complexity of your product.

Q: How do you ship the finished goods?
A: For small samples we will air freight, but for production it will depend on your finished size and weight of your goods. For small goods we can air freight, for large we typically will send by sea or rail (depending on your location).